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Wiring diagram

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Installation instructions

ECdrive H 200281 2025-12_02 EN Installation and service instructions  ECdrive H Contents Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 … General safety notes … Intended use … Safety notes … Safety-conscious working … Environmentally conscious working … Safety notes related to transportation and storage … Qualification … 2 About this document … Overview … 3 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … 4 Installation … Preparations to be made on-site … Screw on the track … Mounting the floor guide … Installing the moving leaf … 10 Mounting the drive components … 14 Installing cable guides … 16 Connect the transformer earthing … 17 … Production test and commissioning … 18 … Connecting the drive … 18 Installing the drive cover … 19 Mounting the safety devices … 21 Installing operating elements/switches/push buttons … 21 Commissioning the door system … 21 Dismantling … 21 … Service and maintenance … 22 … Mechanical service … 22 Maintenance … 22 … Troubleshooting … 24 … Mechanical faults … 24 Electrical faults … 25 … Drive nameplate … 26 … Inspection of the installed door system … 27 … Protective measures to prevent and protect from hazardous areas … 27 Assembly checklist ECdrive H … 27 ECdrive H  Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. X Always read and follow these warnings. X Follow all measures labelled with the warning symbol and warning word. Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. Further symbols and illustrations Important information and technical instructions are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” X Symbol for an action: This means you must do something. X If there are several actions to be taken, keep to the given order. Revisions and validity Version 02: valid for ECdrive H from model year 2021 onwards. Product liability In accordance with the manufacturer’s liability for its products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from its statutory liability. Reference documents Type Wiring diagram Additional wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Pre-installation instructions Name Automatic linear sliding doors Door control DCU1-NT/DCU1-2M-NT DCU1-NT-OP Automatic sliding door systems DCU1-NT/DCU1-2M-NT electronic drive for automatic sliding doors Automatic sliding door systems Automatic sliding doors ECdrive H The diagrams are subject to change without notice. Use only the most recent version. … General safety notes … General safety notes … Intended use ECdrive H The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area. The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: à for industrial use à for area of application which do not serve pedestrian traffic (such as garage doors) à on mobile objects such as ships The sliding door system may only be used: à in the modes of operation provided for by GEZE à with the components approved / released by GEZE à with the software delivered by GEZE à in the installation variants / types of installation documented by GEZE à within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered improper and will lead to the cancellation of all liability and warranty claims against GEZE. … Safety notes à Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. à Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. à The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. à Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system. à The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. à GEZE does not accept any warranty for combinations with third-party products. à Only original GEZE parts may be used for repair and maintenance work. à Connection to the mains voltage must be carried out by a qualified electrician or a qualified electrician for specified tasks. Perform the mains connection and protective conductor test in accordance with VDE 0100 Part 600. à Use an on-site automatic circuit-breaker as the line-side disconnecting device. Its dimensioning is matched to the type, cross-section, type of laying and ambient conditions of the on-site power supply circuit. The automatic cut-out must have at least … A and may have max. 16 A. à Protect the display programme switch against unauthorised access. à In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. à Observe the latest versions of guidelines, standards and country-specific regulations, in particular: à DIN 18650: “Powered pedestrian doors” à VDE 0100, Part 600: “Installation of low-voltage systems” à EN 16005 : “Power operated pedestrian doorsets; safety in use; Requirements and test methods” à DIN EN 60335-1 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements” à EN 60335-2-103 : “Household and similar electrical appliances - Safety, Particular requirements for drives for gates, doors and windows” à Relevant regulations must be used for the selection of suitable fasteners e.g. the guidelines for planning and executing the installation of windows and front doors for new buildings and refurbishment issued by RAL Gütergemeinschaft Fenster und Haustüren e.V. (RAL Quality Institute for Windows and Doors). à Do not loosen screwed electric earthing connections. Install/fit the product in such a way that it can be easily accessed for any repairs and/or maintenance with relatively little effort and that any removal costs are not disproportionate to the value of the product. … ECdrive H … Safety-conscious working à à à à à à à à à à à à à à à à à à … General safety notes Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, drive cover or door leaf) while alone. Secure the cover/drive panels against falling. Secure non-fixed components to prevent them falling. Only use the cables specified in the wiring schematic. Connect the shields according to the wiring diagram. Secure loose internal drive cables with cable ties. Before working on the electrical system: à Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. à Disconnect the control unit from the 24 V rechargeable battery. Note that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. Always use insulated wire end ferrules for wire cores. Make sure of sufficient lighting. Use safety glass. Attach safety stickers to glass leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury due to crushing, impact, shearing and drawing-in spots not being secured! Danger of injury due to glass breakage! Always only use safety glass. Danger of injury due to sharp edges on the drive and door leaf. Danger of injury during installation through freely moving parts! Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and rechargeable batteries with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety notes related to transportation and storage à The door system and its parts are not built for hard impact or for falling from a height. X Do not throw, do not drop. à Storage temperatures below –30°C and above +60°C may cause damage to the device. à Protect against humidity. à Use special glass transport devices (e.g. A-frames) for transporting glass. à Separate several panes on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). à Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). à In the case of insulating glass, make sure that it is placed flush across the entire element thickness on at least … supports. à During storage and support, safety devices must not cause any damage to the glass or edge seal of ISO glass and must be attached flat on the glass pane surface. à Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. … Qualification Observe country-specific regulations! Applicable in Germany: Companies which carry out the pre-mounting of sliding door drives for escape routes must be approved as an extended production facility by the testing institute which issued the type approval certificate. … About this document ECdrive H … About this document … Overview These instructions describe the assembly of the automatic sliding door system ECdrive H. Wall mounting ECdrive H (front view)    View from above  View from the side … 2 … 2 … 6 Drive of the sliding door system Moving leaf Floor guide … ECdrive H Overview … Overview … Diagrams Drawing no. 70517-0-001 70517-ep01 70517-2-0224 70517-2-0201 70715-1-0159 Type Drive drawing Installation plan Component drawing Component drawing Component drawing Name ECdrive H, drives ECdrive H ISO glass fitting Bespoke PL 200×40 cover ECdrive H Track made to measure for ECdrive H Continuous floor guide The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm Screwdriver set Floor guide slot up to … mm; Phillip’s head PH2 and PH4 Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Display programme switch/service terminal ST220/myGEZE Connects … Ring spanner … mm, 10 mm Pin punch … mm Torques The torques are given at the respective installation step. … Components and assembly groups See installation plan drawing for the desired installation situation and drive drawing. … Installation … ECdrive H Installation WARNING! Risk of fatal injury due to electric shock! X Do not loosen screwed, electric earthing connections. Secure workplace against unauthorised entry. Always work with a second person. X Use a stepladder or stepstool with test seal. X Keep inside area of track clean. X X … Preparations to be made on-site X à à à à … Check the preparations made on-site by the customer to ensure proper installation: Type and load capacity of the façade construction or suspending frame Flatness of the installation surface Flatness of the finished floor level Cable plan requirements Screw on the track X Protect the running surface from damage. View from the side        Determine the installation height of the track (2). Take unevenness of wall and floor into account. X Align the track horizontally. X Mark the fastening drill holes (1). X Remove the track. X Drill the holes (1) for fixing. X Screw the track (2) in place. X Install the sealing profiles (3). X Press rubber seal into the draught sealing profiles. X … ECdrive H Installation With 1-leaf door systems: X Install the wall strips (4). View from above  …  Mounting the floor guide à The selection of floor guide depends on the on-site conditions. One of the following floor guide options must be used. à For further information see the respective installation drawing, Chapter … . … .1 Fitting angled floor guide for floor mounting (Option) Angled floor guide with moving leaf left hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (1) and (2). Angled floor guide with moving leaf right hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (3) and (2). … 2 … 4 … 6 … .2 Countersunk screw for moving leaf left hand slide to open Countersunk screw Countersunk screw for moving leaf right hand slide to open outside inside Angled floor guide       Angled floor guide, wall mounting (Option) Screw the floor guide (3) to the side screen (1) using two screws (2), if necessary via a spacer plate (4) (torque … Nm). X If there is no side screen, assemble the floor guide to the wall using suitable attachment material. X … The spacer plate (4) is available separately. … 2 … 9 Installation … .3 ECdrive H Adjustable angled floor guide for wall mounting (Option) Screw the fixing bracket (2) to the fixed panel (1) using two screws (5) (torque … Nm). X Align the moving leaf (6) and thus the adjusting angle (4) and tighten the screw (3) (torque … Nm). X If there is no fixed panel available, mount the floor guide on the wall using suitable attachment material. X … 2 … 6 … .4 … Continuous floor guide (Option) à See the component drawing “Continuous floor guide” on how to install the continuous floor guide. à For further information see the respective installation diagrams, Chapter … . … Installing the moving leaf WARNING! Danger of injury caused by door leaves falling over The door leaves are very heavy. X At least … people should work together to set up the door leaves. WARNING! Danger of injury caused by crushing! The door leaves are still unsecured and move easily. X Make sure that the door leaves are not moved accidentally or by unauthorised persons. X 10 Clean track ECdrive H … .1 Installation Assembling a single roller carriage on a door leaf Assembling a single roller carriage on a door leaf X Screw the roller carriage (1) onto the door leaf.   X Position the single roller carriage in the suspension profile and fix in place. à See the leaf installation drawing for the position of the support bracket. y x Fitting the door leaf with single roller carriage Setting up door leaves: 11 Installation ECdrive H Aligning the door leaves: X Suspend the roller carriages in the track. Adjust the height of the door leaf with the screw (1). X Tighten screws (2) after adjusting the door leaf (torque 30 Nm). X Mount the fastening bolt (3) and adjust height (torque 11 Nm). Gap between locking bolt and track ≈ … mm (corresponds to approx. … sheets of copy paper). X … There are markings (2) on the support brackets (1) to make it easier to align the roller carriage on the door leaf. This means all roller carriages can be set the same without measurement. … 2 12 ECdrive H … .2 Installation Installing the driver à Drivers must not touch any obstacle over the entire travel path. à See the drive drawing for the precise position of the driver. 1-leaf X Screw the driver (1) onto the roller carriage using … screws (torque … Nm).  Double leaf X Screw the long driver (1) and short driver (2) to the roller carriage using … screws each (torque … Nm).   13 Installation ECdrive H … Mounting the drive components … .1 Fitting the toothed belt Cut the toothed belt (1) to length and close it with the toothed belt coupler (2) for short driver. X Place the toothed belt on the motor pulley and deflection pulley. X … 1 … .2 Fitting the toothed belt to the driver 1-leaf X Screw the toothed belt coupler (1) onto the driver (2) (torque … Nm).   Double leaf X  Do not tighten the screws yet. Screw the toothed belt coupler (1) onto the long driver (2). X Screw the toothed belt locking (1) to the short driver (3). X   14  ECdrive H … .3 Installation Tensioning the toothed belt X The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). Undo … screws (2). Slide the motor gear unit (3) to the right by hand. X Undo the screw (1) and move the sliding block in such a way that a screwdriver can be pushed between the sliding block and the motor gear unit. X Tighten the screw (1) (torque 10 Nm). X Push the screwdriver into the gap and lever it until the toothed belt is tensioned. X Tighten … screws (2) (torque 15 Nm). X X … .4 … 2 … Setting the closing position For 2-leaf door systems: X Slide the moving leaf to the closed position. X Fit second belt lock, do not tighten the screws (2) yet. X Use the oblong holes (1) to finely adjust the position in the direction of displacement. X Tighten the screws (2) when the exact closing position has been set (torque … Nm). 15 Installation … .5 ECdrive H Setting the stop buffer Undo the setscrew (2) on the stop buffer (1). Slide the moving leaf to the open position. X Slide the stop buffer on the roller carriages. X Tighten the setscrew (2) using the Allen key (torque … Nm). X X  … Installing cable guides Cables can be cut! X Lay the cables so that there are no cables in the area of moving parts. Cable guide spacing approx. 200 mm.   X 16 Fix the cable guide (1) on the track (2).  ECdrive H … Installation Connect the transformer earthing The track is not earthed if there is a poor connection between earthing jumper (3) and track. X Check whether the set screws of the earthing connectors (3) pierce the anodised layer of the track. X Connect the earthing cable (2) from the transformer to the device flat plug (1).    17 Production test and commissioning ECdrive H … Production test and commissioning … Connecting the drive WARNING! Risk of fatal injury due to electric shock! X The electrical system (230 V) may only be connected and disconnected by a professional electrician. X Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 600. X Strip insulation from the power supply circuit (4) max. 40 mm. … 3 10 mm … mm PE … 9 mm max. 30 mm Strip the mains cable (4). à Insulation stripping length 40 mm à Stripping length … mm à PE line lead 10 mm X Connect the drive to the 230 V mains network. X Switch the main switch (2) on at the transformer (3). X Insert the rechargeable battery connector (1) at the control unit. X … X 18 Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. ECdrive H … Production test and commissioning Installing the drive cover WARNING! Danger of injury! People can be injured when the drive cover is pivoted. X Always make sure two people handle the drive cover. WARNING! Danger of injury from falling cover! … .1 X Make sure that the cover is attached along the entire length of the track. X Let go of the drive cover carefully and check whether it has been hooked in safely. Mounting the cover fixing à Regardless of the drive length, one cover fixing (1) must be assembled at each end of the cover, and another must be assembled at a distance of 100 mm. à A total of seven cover fixings must be assembled for drive lengths up to 3000 mm. à A total of ten cover fixings must be assembled for drive lengths of 3000 mm or more.        … .2 Attaching the cover X Hook the cover (2) with cover fixing (1) on the track (3). When opening, the cover must not be turned upwards more than 90°. See Chapter … .1 on how to remove the cover.    19 Production test and commissioning X Swivel the cover downwards and screw it into the set screws (4). X Place leaf springs (5) on the outside of the cover fixings (1): one leaf spring on each of the two outermost cover fixings. ECdrive H … 1 … .3 Connecting cover earthing   X 20 Connect the grounding wire (2) of the cover to the second plug connection of the device flat plug (1). ECdrive H … Production test and commissioning Mounting the safety devices For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. Install safety and activation equipment. Route cables properly in cable ducts. For electrical installation, see wiring diagram. X X … Installing operating elements/switches/push buttons For electrical installation, see wiring diagram. X … Install the operating elements in such a way that users cannot stand in hazardous areas. Commissioning the door system For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. … .1 Creating log book X X … Carry out a safety analysis. Record installed options in the safety analysis for the operator. Dismantling WARNING! Danger of injury! People can be injured when the drive cover is pivoted. X If the cover is more than … m long, always work in pairs when handling the cover. CAUTION! Danger of injury due to impact and crushing! X Secure the moving leaves against unintentional movement. X Disconnect the rechargeable battery. Dismantling is done in the reverse order of installation. 21 Service and maintenance … Service and maintenance … Mechanical service … .1 Removing the cover ECdrive H Before opening the cover, check the following: à Are the leaf springs and cover fixings correctly positioned (see sections … .1 and … .2)? à Do the cover fixings look correct (see also chapter … )? The cover can be opened upwards to a maximum of 90° for minor maintenance work. The cover must be removed for major maintenance work. Remove the leaf springs (5, chapter … .2) via the cover fixings. Loosen the set screws (cover retainer) (4, chapter … .2) and swing the cover open until it can be removed. X Press the cover upwards out of the track. X Disconnect the earthing cable and sensors. X Place the cover securely on the track or floor. X X X … .2 Protect the decorative surface from scratches using suitable measures. Checking tooth belt tension The tooth belt must not lift up from the motor gear or skip when braking and accelerating. X If the tooth belt lifts or skips, set the tooth belt tension to 300 N ± 35 N. … .3 Tensioning the toothed belt See chapter … .3. … Maintenance CAUTION! Danger of injury due to impact and crushing! X Secure door leaves against accidental movement. X Disconnect rechargeable battery. X Disconnect mains voltage. à Only genuine spare parts may be used. à To ensure the functional ability, the wear parts of the sliding door system must be checked at every maintenance and replaced if necessary. à The prescribed maintenance work on the sliding door system must be done by an expert: à at least once a year or à when the service indicator on the programme switch lights up (see wiring diagram). à Depending on the configuration, not all the wear parts listed are present. X Provide test documents and keep them up-to-date. 22 ECdrive H Service and maintenance The following table shows the recommended replacement intervals for spare and wear parts. The information is based on the manufacturer's recommendations under normal conditions; depending on the operating environment and application, shorter intervals may be necessary. Wear parts present Rechargeable battery Roller carriage/track and track-supporting rollers Cleaning and sealing brushes in the door system Sealing rubbers Toothed belt Floor guide Deflection pulleys Rubber cable Deflector for rubber cable Cleaning brush at the roller carriage End buffer Wire rope telescopic door Locking device Spare part Motor gear unit Cover fixing Manufacturer's recommended replacement interval … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles … million cycles or … years 200,000 cycles or … year 200,000 cycles or … year … year … million cycles or … years In case of wear or damage In case of wear or damage Manufacturer's recommended replacement interval … million cycles or … years In the event of damage After completing the maintenance work, always execute the learning function for the door. Maintenance work Testing facility Action Comments Track Check for cracks X Replace the track Check for cleanliness X Clean the track Check the abrasion of the track rollers X Remove the abrasion Check brushes X X Remove the roller carriage Replace brush seals (see chapter … .4) Roller carriage Floor guide area Check for jarring-free function X Clean floor guide area Floor guide area (brushes) Check for soiling and hardness X Clean or replace Moving leaf Check for smooth movement X See chapter … .1 Toothed belt Check for wear & tear and damage X Replace the toothed belt Check tension X Tensioning the toothed belt (see chapter … .3) Screws Check for tight fit X Tighten the screws if (refer to drive drawing for torques) Assembly groups and peripherals Check for correct function X Replace assembly group Cables Check for damage and correct fastening X Fasten or replace cables Cover fixing Check for cracks and fading X Replace cover fixing Check for damage e.g. brittle plastic Check whether a year or more has passed since the last maintenance. 23 Troubleshooting … Troubleshooting … Mechanical faults Cause Track bent Moving leaf stiff Roller carriage jammed or defective, high abrasion on the track rollers Toothed belt damaged Cover fixing faulty … .1 ECdrive H Remedy X Replace track. X Check the installation surface. X Check the moving leaf (see chapter … .1). X Check toothed belt at driver for perpendicular fit. X Guide toothed belts so that they are parallel. X Replace the track roller (see chapter … .2), clean the track X Replace the toothed belt. X Replace cover fixing (see Chapter … .5). Check moving leaf Disconnect the moving leaf from the toothed belt using the driver. Move the moving leaf and check for ease of movement. If moving leaves move easily: X Check the motor gear unit and deflection pulley and replace if necessary. X X … .2 Replacing track roller WARNING! Danger of injury caused by door leaves falling over! X Always exchange the track rollers one at a time; never loosen them at the same time. Secure moving leaf against falling. Separate driver from roller carriage if necessary. X Loosen screws (1). X Pull out bracket support (2) and track roller to the side. X Replace track roller and install a new one. X Adjust the parallel position and height of the moving leaves (see Chapter … .1). X Tighten the screws (1) (torque 30 Nm). X X … .3   Replace the single roller carriage WARNING! Danger of injury caused by door leaves falling over! X Always exchange the roller carriages one at a time; never loosen them at the same time. Secure the moving leaf against falling and remove load from the roller carriage. X Separate driver from roller carriage if necessary. X Loosen the screw (2) of the fastening bolt. X Remove … screws (1). X Remove the roller carriage. X Insert the new roller carriage and assemble it to the leaf using … screws (1) (torque 15 Nm). X Adjust the locking bolt (see Chapter … .1) and tighten the screws (2) (torque 11 Nm). X … 1 24 ECdrive H … .4 Troubleshooting Replacing brushes Secure moving leaf against falling. Remove roller carriages if necessary. X Pull brush (3) out of support bracket (1). X Clean roller (2) and insert new brush. X Reinstall roller carriage in reverse order. X Adjust the locking bolt (4) (see chapter … .1) and tighten the screws (torque 11 Nm). X X   … .5 X Remove the cover (see chapter … .1). Remove defective cover fixings from the cover and assemble new cover fixings. Electrical faults X … .1  Replace the cover fixing X …  For read-out instructions and a list of fault messages, see wiring diagram. Replacing fuse in transformer DANGER! Risk of fatal injury due to electric shock! If the main switch on the transformer is activated, the fuse is still energised since it is upstream of the main switch. The mains voltage 230/115 V must be disconnected from the mains upstream of the fuse. X Disconnect the door system from the 230/115 V mains supply on site before removing the PCB cover (1) and secure against being switched back on again. X You will find the fuse value on the wiring diagram. … Insert a suitable screwdriver into the opening of the PCB cover (1) above the switch. Carefully press the end wall of the PCB cover upward with the tip of the screwdriver. This releases the snap catch. X Remove the PCB cover (1). X Pull the fuse holder forwards and off and replace the defective fuse. X Attach the fuse holder. X X X Do not trap the cable when setting the cover in place. X Set the PCB cover (1) in place and clip on. 25 Drive nameplate … ECdrive H Drive nameplate … 2 Input 230 V Output 24 V 000000000000 DIN18650-1:2010-06 … 1 … 3 … 5 … 7 26 Product name Serial number Electr. data Machine category Ambient temperature IP rating Date of manufacture … 5 Sliding door operator ECdrive H GEZE GmbH Reinhold-Vöster-Str. 21-29 DE-71229 Leonberg … 50 Hz … A 1A 2|3|2|0|___|0|____|2 50 °C -15 °C Dry areas only IP20 … 45/2021 … ECdrive H Inspection of the installed door system … Inspection of the installed door system … Protective measures to prevent and protect from hazardous areas Check protective earth connection to all metal parts that can be touched. Perform a safety analysis (risk analysis). X Check the function of safety sensors and movement detectors. X X … Assembly checklist ECdrive H No. Test In chapter On page … 2 … 4 … 7 … 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Are all cables for the assembly of the ECdrive H routed correctly? Track mounted? Angled floor guide/continuous floor guide installed? Moving leaf assembled with roller carriage? Drive components installed? Tooth belt mounted? Closing position with 2-leaf door system adjusted? Components electrically connected? Safety devices mounted? Switches/push buttons installed? Programme switch installed? Earthing connections established? Transformer earthing installed? 230/115 V connection established? Cover earthing connected? Cover fixing mounted? Safety analysis carried out? Deviations of the door system checked in accordance with safety analysis? Are all components mounted in accordance with the following instructions: à Pre-installation instructions ECdrive H à Installation instructions ECdrive - girder section with side panel à Pre-mounting instructions profile system leaves and side panel Drive identification plate supplemented? Notes: à Only relevant for Germany and within the scope of validity of DIN 18650-1. à The identification plate may only be attached to the drive when installation has been checked for correct implementation using the checklist in accordance with GEZE specifications. – … .1 … .1 … .4 … – … .3 … .1 – – – – – – … Completed – … 9 11 14 14 15 18 21 21 21 – 17 18 20 19 – – – – – – 27 27 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl Italy GEZE Italia S.r.l. Unipersonale E-Mail: italia.it@geze.com www.geze.it Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Türkiye GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Scandinavia – Estonia GEZE Scandinavia AB eesti filial E-Mail: estonia@geze.com www.geze.ee Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua Scandinavia – Finland GEZE Scandinavia AB Filial Finland E-Mail: finland@geze.com www.geze.fi United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae Scandinavia – Latvia GEZE Scandinavia AB Latvijas filiāle E-Mail: latvia@geze.com www.geze.lv United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Lithuania GEZE Scandinavia AB Filial Lietu. E-Mail: lithuania@geze.com www.geze.lt GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 info@geze.com ∙ www.geze.com

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Installation instructions

Slimdrive SLT Product family 192480 2025-12_02 EN Pre-installation instructions  Slimdrive SLT Product family Contents Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 … General safety notes … Intended use … Safety notes … Safety-conscious working … Environmentally conscious working … Safety instructions related to transportation and storage … Qualification … 2 About this document … 3 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … Bill of material VP-Kit Slimdrive SL … Bill of materials for VP kit Slimdrive SLT upgrade kit … 4 Pre-mounting … Finish track, cover and mounting profile … Install roller carriage … Mount the stop buffers … Prepare the track cap … Install the track cap … Connecting the contact on the toothed belt locking (Option) … 10 Installing the drive components … 11 Installing cable guides … 12 Connect transformer and control … 12 Connecting motor gear unit and control unit … 14 Connecting the toothed belt locking mechanism (Option) and control unit … 15 Installing transformer earthing … 17 Connecting rechargeable battery and control unit … 17 … Device safety test and production test … 18 … Unplugging the cables … 18 … Preparation for installation … 19 … Mount the cover suspension piece … 19 Installing the cover earthing … 20 Installing the side panels … 21 Slimdrive SLT Product family  Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. X Always read and follow these warnings. X Follow all measures labelled with the warning symbol and warning word. Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. Further symbols and illustrations Important information and technical instructions are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” X Symbol for an action: This means you must do something. X If there are several actions to be taken, keep to the given order. Revisions and validity Version 02: valid for Slimdrive SLT product family from date of manufacture 2026. Product liability In accordance with the manufacturer’s liability for its products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from its statutory liability. Reference documents Type Wiring diagram Additional wiring diagram Installation instructions Installation instructions Pre-installation instructions Additional installation instructions Name Automatic sliding doors door control units DCU1-NT/DCU1-2M-NT Automatic sliding doors DCU1-2M-NT, door controller DCU1-2M-NT for automatic sliding doors on rescue routes, FR-variants DUO, LL, RWS Slimdrive SLT product family Slimdrive SLT with girder section and side panel Leaf and side panel profile systems Rod locking These documents are subject to change. Use only the most recent version. … General safety notes … General safety notes … Intended use Slimdrive SLT Product family The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area. The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: à for industrial use à for area of application which do not serve pedestrian traffic (such as garage doors) à on mobile objects such as ships The sliding door system may only be used: à in the modes of operation provided for by GEZE à with the components approved/released by GEZE à with the software delivered by GEZE à in the installation variants / types of installation documented by GEZE à within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered improper and will lead to the cancellation of all liability and warranty claims against GEZE. … Safety notes à Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. à Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. à The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. à Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system à The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. à GEZE does not accept any warranty for combinations with third-party products. à Only original GEZE parts may be used for repair and maintenance work. à Connection to the mains voltage must be carried out by a qualified electrician or a qualified electrician for specified tasks. Perform the mains connection and protective conductor test in accordance with VDE 0100 Part 600. à Use an on-site circuit breaker as the mains-side disconnecting device, the rated value of which is matched to the type, cross-section, installation methods and ambient conditions of the on-site mains supply line. The circuit breaker must have a minimum rating of … A and a maximum rating of 16 A. à Protect the display programme switch against unauthorised access. à In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. à Observe the latest versions of guidelines, standards and country-specific regulations, in particular: à DIN 18650: “Powered pedestrian doors” à VDE 0100, Part 600: “Installation of low-voltage systems” à EN 16005 : “Power operated pedestrian doorsets; safety in use; Requirements and test methods” à DIN EN 60335-1 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements” à EN 60335-2-103 : “Household and similar electrical appliances - Safety, Particular requirements for drives for gates, doors and windows” à Do not loosen screwed, electric earthing connections. Install/fit the product in such a way that it can be easily accessed for any repairs and/or maintenance with relatively little effort and that any removal costs are not disproportionate to the value of the product. … Slimdrive SLT Product family … Safety-conscious working à à à à à à à à à à à … General safety notes Secure workplace against unauthorised entry. Only use the cables specified in the wiring schematic. Connect the shields according to the wiring diagram. Secure loose internal drive cables with cable ties. Before working on the electrical system: à Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. à Disconnect the control unit from the 24 V rechargeable battery. Note that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. Always use insulated wire end ferrules for wire cores. Make sure of sufficient lighting. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots! Danger of injury due to sharp edges on the drive and door leaf. Danger of injury during installation through freely moving parts! Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and rechargeable batteries with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety instructions related to transportation and storage Do not throw, do not drop. Avoid heavy impact. à Storage temperatures below –30°C and above +60°C may cause damage to the device. à Protect against humidity. à Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. X X … Qualification Observe country-specific regulations! Applicable in Germany: Companies which carry out the pre-mounting of sliding door drives for escape routes must be approved as an extended production facility by the testing institute which issued the type approval certificate. … About this document … Slimdrive SLT Product family About this document These instructions describe the pre-mounting of the Slimdrive SLT product family automatic sliding door drive. … Overview … Diagrams Number Type Name 70487-0-007 Drive drawing Slimdrive SLT, drive 70493-0-010 Drive drawing Slimdrive SL-FR, drive 70484-2-0572 Component drawing Cover, made to measure SL/SLT 70484-2-0574 Component drawing Track, SLT, bespoke 70487-2-0218 Component drawing Mounting profile, bespoke 70717-2-0256 Component drawing Mount, drilled SL/SLT 70717-2-0268 Component drawing Mount, cut to length SL/SLT The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm Ring spanner … mm Screwdriver set Slotted up to … mm, cross-slot PH2 and PZ2 Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Display programme switch/service terminal ST220/myGEZE Connects … Torques The torques are given at the respective installation step. … Components and assembly groups These illustrations show the equipment of a standard drive in 4-leaf and 2-leaf version. The drive consists of the corresponding VP kits Slimdrive SL and the corresponding Slimdrive SLT upgrade kit. The structure of the assembly groups can vary depending on the drive equipment or version. Precise details about positioning of the individual components can be found on the drive drawing. … Slimdrive SLT Product family Overview 4-leaf                     2-leaf, right hand slide to open                    2-leaf, left hand slide to open      … 2 … 4 … 6 … 8 à              Bill of material VP-Kit Slimdrive SL Side panel Transformer earthing Transformer Deflection pulley Cover fixing bracket Cable guide Driver, long Driver, short … à à à à  … 10 11 12 13 14 15 16 17 Control unit Rechargeable battery Motor gear unit Stop buffer Terminal strip Track Cover Mounting profile Transformer cable à à à à à à à Belt locks Roller carriage SL Accessories for cover earthing Identification plate Div. clear adhesive labels Accessories for fasting drive components Accessories for cover catch à à à à à à à à à Accessories for cable fastening Installation instructions User manual Wiring diagram Inspection book Safety analysis EC Installation Declaration of Conformity Type test mark Drive drawing Bill of materials for VP kit Slimdrive SLT upgrade kit Roller carriage Cap SLT Driver, long Driver, left hand slide to open Side plate SLT à à à Cover for side plate SLT (black) Cover for rope pulley right and left Wire rope fixing à à à Installation instructions cover plate for SLT Drive drawings Pre-mounting and installation instructions SLT à à à à EC Installation Declaration of Conformity Accessories SLT VP Identification plate Cap … Pre-mounting … Pre-mounting … Finish track, cover and mounting profile Slimdrive SLT Product family Check profiles for damage. Cut the track, cover and mounting profile to the required length (see machining drawings Chapter … ). X Check whether additional fastening bore holes are necessary (see machining drawings Chapter … ). X Clean the track, drive and mounting profile after machining. X X … Install roller carriage Use of roller carriages with or without anti-tip device – see drive drawing. Before inserting the roller carriage, clean the running surfaces of the track and rollers. X Insert the roller carriage (1) for inner moving leaf and roller carriage (2) for outer moving leaf into the track at the side. X   … Mount the stop buffers During installation, the rubber buffers must point in the direction of the middle of the track. Insert the stop buffer (1) into the front groove and position on the right and left of the roller carriage as a transport safety device. X Tighten the stop buffer slightly with an Allen key. The exact position of the stop buffers (1) is specified during moving leaf installation. X Secure the roller carriage in the rear groove to prevent it from moving. X … Slimdrive SLT Product family … Pre-mounting Prepare the track cap Slide earthing jumpers (1) into the mounting groove in accordance with the drive drawing. X Screw on the earth jumpers (1) using the screw (2) (torque … Nm). X …   Install the track cap WARNING! Risk of fatal injury due to electric shock! The track is not sufficiently functionally earthed if there is a poor connection between cap (1) and track (3). X Tighten the setscrews (5) so that the anodised coating of the cap and the track are penetrated. X Slide the cap (1) with earthing jumper (2) inserted on the mounting profile (4) up to the track (3).     Connect cap (1) to the track using the earthing jumper (2). X To do this, align the earthing jumper (2) so that one setscrew (5) is in the cap and the other setscrew (5) is in the track. X Tighten the set screws (5) securely (torque … Nm). X    … Pre-mounting Slimdrive SLT Product family   X   Unscrew the device flat plug (6) with screw (7) and two toothed discs (8) from the ground connector (2).     X … Assemble the device flat plug (6) with screw (7) and two serrated washers (8) into the hole provided on the cap (1) (torque … Nm). Connecting the contact on the toothed belt locking (Option) Remove screws (2) on the feedback switch (1) of the toothed belt locking mechanism. X Place the alarm contact switch (3) on the feedback switch (1). X Fix both switches in place on the toothed belt locking mechanism using the longer screw (2) from the retrofit kit. X Connect the cable for the toothed belt locking mechanism. X Shorten the switching lug of the alarm contact switch. X 10    Slimdrive SLT Product family … Pre-mounting Installing the drive components The exact positioning of the components is given on the drive drawings. Shown: 4-leaf, opening width 2000 mm Shown: 2-leaf, right hand slide to open, opening width = 1000 mm Shown: 2-leaf, left hand slide to open, opening width = 1000 mm Legend: ÖW U1 U2 MP Opening width Deflection pulley Deflection pulley motor gear unit Position of motor gear unit UR Vrs Vls Position of deflection pulley Extension left Extension right When the drive is extended (Vls / Vrs) the positions of the components must be adapted accordingly. X X Push the sliding block into the track from the right For arrangement, see drive diagram. Mount the components with the screws provided in accordance with the drawing. à Tightening torque deflection pulley approx. 15 Nm. à Tightening torque remaining components 10 Nm. 11 Pre-mounting … Slimdrive SLT Product family Installing cable guides Cables can be cut! X Lay cables in such a way that there are no cables near the moving parts. Distance approx. 200 mm.  X …  Fix the cable guide (1) on the track (2). Connect transformer and control X Make sure that cables are shortened and laid in such a way that they do not become jammed when the cover is positioned and cannot come into contact with moving components. Shorten three-core cable (1). Strip at both ends and attach insulated wire-end ferrules. X Attach the plug (3) on the controller side (2). X Insert the connectors (3) at the control unit (2). X … X … 3 X X 12 Note earthing connection! Do not mix up cores! Slimdrive SLT Product family Pre-mounting     Route the transformer cable (1) between the control (2) and the track (5). Route the transformer cable (1) from the control (2) through the cable guides (4) to the transformer. X Fit the transformer cable (1) to the terminal (6) … of the transformer. X X … 13 Pre-mounting Slimdrive SLT Product family … Connecting motor gear unit and control unit  Slimdrive SLT X Lay the rotary encoder cable (2) and motor connection cable (3) to the control unit. X Insert the connector into the control unit (4).   … 3 … Slimdrive SLT-FR X Lay rotary encoder cable (2), motor connection cable (3) and motor connection cable of the second Slimdrive SL NT-FR motor gear unit (1) to the control unit. X Insert the connector into the control unit (4). … 1 … 2 Do not plug rechargeable battery cable into the control unit yet. The rechargeable battery is not connected to the control unit until the production test and commissioning. 14 Slimdrive SLT Product family … Pre-mounting Connecting the toothed belt locking mechanism (Option) and control unit X Plug the cable for toothed belt locking mechanism (1) in at the control unit (2). … 1 Lay the cable for tooth belt locking mechanism (1) through the cable guide to the tooth belt locking mechanism (Option) (3), shorten if necessary, strip and attach the insulated wire-end ferrules. X Connect the tooth belt locking mechanism as shown on the wiring diagram. X   15 Pre-mounting Slimdrive SLT Product family … .1 Fitting the toothed belt Double leaf Thread the toothed belt on the motor pulley and deflection pulley, shorten if necessary. X Insert the ends of the tooth belt (1) into the clamping piece (4) (3 teeth per side) and fix in place using a counter piece (2) and hollow screws (3). X … 1 4-leaf X Insert the ends of the tooth belt (1) into the clamping piece (4) of the tooth belt close to the drive (3 teeth per side) and fix in place using a counter piece (2) and hollow screws (3). X Thread the toothed belt on the motor pulley and deflection pulley, shorten if necessary. X Insert the ends of the tooth belt (1) into the clamping piece (4) of the second tooth belt (3 teeth per side) and fix in place using a counter piece (2) and hollow screws (3). … 2 … 4 … 4 … 1 … 2 … .2 Tensioning the toothed belt X The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). Undo … screws (2). Slide the motor gear unit (3) to the right by hand. X Undo the screw (1) and move the sliding block in such a way that a slot-head screwdriver can be pushed between the sliding block and the motor gear unit. X Tighten the screw (1) (torque 10 Nm). X Push the slot-head screwdriver into the gap and lever it until the tooth belt is pre-tensioned. X Tighten … screws (2) (torque 15 Nm). X X 16    … 1 Slimdrive SLT Product family Pre-mounting … Installing transformer earthing X The transformer must be positioned according to the drawing so that it covers the track sufficiently, thereby fulfilling electrical safety requirements. X Connect the earthing cable (2) from the transformer to the device flat plug (1). … 1 … Connecting rechargeable battery and control unit CAUTION! Danger of injury due to impact and crushing! When the battery cable (1) is plugged in, the belt wheel on the motor gear unit and the toothed belt may move suddenly. X Do not reach into the area with moving parts. Check whether the rechargeable battery cable (1) is long enough. X If necessary, plug the rechargeable battery extension cable to the rechargeable battery cable. X Lay rechargeable battery cable (1) to the control unit. X Insert the connector into the control unit. X … 17 Device safety test and production test … Slimdrive SLT Product family Device safety test and production test WARNING! Risk of fatal injury due to electric shock! X The electrical system (230 V/115 V) may only be connected and disconnected by a qualified electrician or a qualified electrician for specified tasks. X Distance between the belt lock and deflection pulley, pulley, motor gear unit and any tooth-belt locking mechanism min. 220 mm. X Carry out device safety test in accordance with EN 60335-1 Appendix A. The device safety test is made up of the following parts: à Protective earth test with 10 A test current à Dielectric strength test (high-voltage test) with 1000 VAC The use of a test device suitable for this standard is necessary for this. Test procedure X Connect the connection line with mains plug to the transformer. X Insert mains plug into test device. X Start test on test device. X Test all the metal parts connected to protective earth one after the other using the probe. The low-impedance connection between the PE conductor of the mains cable and the metal part contacted with the probe is checked during this process. Contact at least the following test points with the probe: à Metal bracket transformer à PE connection on the secondary side of the transformer (lustre terminal) à Device flat plug for earth connection transformer à Track cap (blank, non anodised point) All protective earth connections must have a resistance smaller than … Ω. X Then start the dielectric strength test (high-voltage test) at the test device. Only drives which have passed the device safety test may be put into operation. The result of the device safety test must be documented comprehensibly together with the serial number of the drive. After the device safety test, do not remove the device flat plug for the ground connection from the track cap. X Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. … Unplugging the cables X 18 Unplug the rechargeable battery cable at the control unit and secure it for transport. Slimdrive SLT Product family … Preparation for installation Preparation for installation During preparation for installation the drive unit is prepared for later installation. The current drive drawing is applicable for carrying out the installation work. All components must be identified and installed in accordance with the drive drawing. … Mount the cover suspension piece Insert the suspension pieces (1) for the cover catch rope into the front groove, approx. … cm from the edge of the track on the right and approx. … cm from the edge of the cap on the left. X Screw in place using the enclosed pan head tapping screws (2). X   X Make sure there is enough space for the earthing after installing the suspension pieces (1) in the cover. Insert the suspension pieces (1) for the cover catch ropes on the right and left, each approx. … cm from the edge of the cover, into the groove (3) in the cover. X Screw in place using the enclosed pan head tapping screws (2). X    X Push the strings (rubber cable) (4) onto the mounted hook-in parts (1) of the cover. … 19 Preparation for installation … Slimdrive SLT Product family Installing the cover earthing X At the left-hand end of the cover (1), knock the locating pin for the cover earthing (2) flush into the groove on the cover (1). … 2 approx. 30 mm … .1 Install support for cover Fix the supports (1) for the cover onto the running rail, in the front groove, using the setscrew M5 x 14. Number: à 4-leaf: … supports à 2-leaf: … supports For position, see drive diagram. X  20 Slimdrive SLT Product family … Preparation for installation Installing the side panels The side plate on the left is always mounted onto the cap. The side plate on the right is mounted directly onto the track. X Mount the side plate (1) to the cap or the track using a countersunk head tapping screw M4.8 x 25 (2). … 1 21 Preparation for installation 22 Slimdrive SLT Product family Slimdrive SLT Product family Preparation for installation 23 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl Italy GEZE Italia S.r.l. Unipersonale E-Mail: italia.it@geze.com www.geze.it Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Türkiye GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Scandinavia – Estonia GEZE Scandinavia AB eesti filial E-Mail: estonia@geze.com www.geze.ee Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua Scandinavia – Finland GEZE Scandinavia AB Filial Finland E-Mail: finland@geze.com www.geze.fi United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae Scandinavia – Latvia GEZE Scandinavia AB Latvijas filiāle E-Mail: latvia@geze.com www.geze.lv United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Lithuania GEZE Scandinavia AB Filial Lietu. E-Mail: lithuania@geze.com www.geze.lt GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 info@geze.com ∙ www.geze.com

Download (.PDF | 1 MB)
Installation instructions

Slimdrive SLT-FR 192483 2025-12_02 EN Installation and service instructions  Slimdrive SLT Product family Contents Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 … General safety notes … Intended use … Reasonably foreseeable misuse … Safety notes … Safety-conscious working … Environmentally conscious working … Safety notes related to transportation and storage … Qualification … 2 About this document … Overview … 3 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … 4 Installation … Preparations to be made on-site … Mounting the track … Mounting the floor guide … 12 Installing the moving leaf … 13 Installing the drive components … 19 … Production test and commissioning … 24 … Connecting the drive … 24 Installing the drive cover … 25 Mount the cover suspension piece … 25 Mounting the safety devices … 29 Installing operating elements/switches/push buttons … 29 Commissioning the door system … 29 Dismantling … 29 … Service and maintenance … 30 … Mechanical service … 30 Maintenance … 30 … Troubleshooting … 32 … Mechanical faults … 32 Replacing roller carriage … 32 Electrical faults … 33 … Drive nameplate … 34 … Inspection of the installed door system … 35 … Protective measures to prevent and protect from hazardous areas … 35 Installation checklist Slimdrive SLT … 35 Slimdrive SLT Product family  Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. X Always read and follow these warnings. X Follow all measures labelled with the warning symbol and warning word. Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. Further symbols and illustrations Important information and technical instructions are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” X Symbol for an action: This means you must do something. X If there are several actions to be taken, keep to the given order. Revisions and validity Version 02: valid for the Slimdrive SLT product family from year of manufacture 2026 onwards. Product liability In accordance with the manufacturer’s liability for its products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from its statutory liability. Reference documents Type Wiring diagram Additional wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Pre-installation instructions Installation instructions Additional installation instructions Name Automatic sliding doors door control units DCU1-NT/DCU1-2M-NT Automatic sliding doors DCU1-2M-NT, door controller DCU1-2M-NT for automatic sliding doors on rescue routes, FR-variants DUO, LL, RWS Automatic sliding door systems DCU1-NT/DCU1-2M-NT electronic drive for automatic sliding doors Automatic sliding door systems Automatic sliding doors Slimdrive SLT-FR Slimdrive SLT girder section and side screen Rod locking These documents are subject to change. Use only the most recent version. … General safety notes … General safety notes … Intended use Slimdrive SLT Product family The sliding door system à is used for the automatic opening and closing of a building passage. à may only be used in a vertical type of installation and in dry rooms within the permitted application area. à is designed for pedestrian traffic in buildings. The sliding door system may only be used: à in the modes of operation provided for by GEZE à with the components approved/released by GEZE à with the software delivered by GEZE à in the installation variants/types of installation documented by GEZE à within the tested/approved area of application (climate/temperature/IP rating) Any other use is considered improper and will lead to the cancellation of all liability and warranty claims against GEZE. … Reasonably foreseeable misuse The sliding door system is à not designed for industrial use. à not intended for areas of application that do not serve pedestrian traffic (such as garage doors). à not approved for use on ships or other means of transport. … Safety notes à Only install original GEZE parts and undamaged components. à Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. à Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. à The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage and the statement of approval for use on escape and rescue routes will be rendered void. à GEZE does not accept any warranty for combinations with third-party products. à Only original GEZE parts may be used for repair and maintenance work. à Use an on-site automatic circuit-breaker as the line-side disconnecting device. Its dimensioning is matched to the type, cross-section, type of laying and ambient conditions of the on-site power supply circuit. The automatic cut-out must have at least … A and may have max. 16 A. à Protect the operating elements from unauthorised access. à In accordance with Machinery Directive 2006/42/EC, carry out the safety analysis before commissioning the door system and label the door system in accordance with the CE Labelling Directive 93/68/EEC. à Observe the latest versions of guidelines, standards and country-specific regulations, in particular: à EN 16005 : “Power operated pedestrian doorsets; safety in use; Requirements and test methods” à DIN EN 60335-1 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements” à EN 60335-2-103 : “Household and similar electrical appliances - Safety, Particular requirements for drives for gates, doors and windows” à Relevant regulations must be used for the selection of suitable fasteners e.g. the guidelines for planning and executing the installation of windows and front doors for new buildings and refurbishment issued by RAL Gütergemeinschaft Fenster und Haustüren e.V. (RAL Quality Institute for Windows and Doors). à Do not loosen screwed, electric earthing connections. à Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system. Install/fit the product in such a way that it can be easily accessed for any repairs and/or maintenance with relatively little effort and that any removal costs are not disproportionate to the value of the product. … Slimdrive SLT Product family … Safety-conscious working à à à à à à à à à à à à à à à à à à … General safety notes Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, drive cover or door leaf) while alone. Secure the cover/drive panels against falling. Secure non-fixed components to prevent them falling. Only use the cables specified in the wiring schematic. Connect the shields according to the wiring diagram. Secure loose internal drive cables with cable ties. Before working on the electrical system: à Disconnect the drive from the mains and secure it against being switched back on again. Check isolation from power supply. à Disconnect the control unit from the 24 V rechargeable battery. Note that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. Always use insulated wire end ferrules for wire cores. Make sure of sufficient lighting. Use safety glass. Attach safety stickers to glass leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury due to crushing, impact, shearing and drawing-in spots not being secured! Danger of injury due to glass breakage! Always only use safety glass. Danger of injury due to sharp edges on the drive and door leaf. Danger of injury during installation through freely moving parts! Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and rechargeable batteries with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety notes related to transportation and storage X à à à à à à à à … Do not throw, do not drop. Observe storage temperatures: –30 °C to +60 °C. Protect against humidity. Use special glass transport devices (e.g. A-frames) for transporting glass. Separate several panes on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). In the case of ISO glass, make sure that it is placed flush across the entire element thickness on at least two supports. During storage and support, safety devices must not cause any damage to the glass or edge seal of ISO glass and must be attached flat on the glass pane surface. Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas Qualification à Connection to the mains voltage must be carried out by a qualified electrician or a qualified electrician for specified tasks. à The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. à Observe country-specific regulations. … About this document Slimdrive SLT Product family … About this document … Overview These instructions describe installation of automatic sliding door systems in the Slimdrive SLT product family without side panel. The installation of the fixed panels and the girder section is described in the installation instructions “Girder section with fixed panel”. The following drawings illustrate installation with ISO profile systems. The IGG profile is also possible in combination with the Slimdrive SLT. Front view (drive side)    View from above (Slimdrive SLT with ISO profiles) … 2 … Side view (Slimdrive SLT with ISO profiles) … 2 … 2 … 4 … Drive of the sliding door system Moving leaf Floor guide Safety leaf … Slimdrive SLT Product family … Overview … Diagrams Overview Number Type Name 70487-0-007 Drive drawing Slimdrive SLT drives 70496-0-010 Drive drawing Slimdrive SLT-FR2M - Drives - 70487-0-010 Drive drawing Slimdrive SLT, SLT-FR2M 4-leaf with rod locking 70715-9-9836 Installation instructions Insulated glass leaf Slimdrive SLT, SLT-FR2M with rod locking mechanism 70715-9-9837 Installation instructions Insulated glass leaf Slimdrive SLT, SLT-FR2M 70715-9-9877 Installation instructions Insulated glass leaf Slimdrive SLT, SLT-FR2M 4-leaf with Lock M 70715-9-9878 Installation instructions Insulated glass leaf Slimdrive SLT, SLT-FR2M 2-leaf with Lock M 70717-9-0967 Installation instructions Insulated glass side screen Slimdrive SLT, SLT-FR2M 97002-9-0922 Installation instructions IGG sliding panel Slimdrive SLT, SLT-FR2M, SZR27 97002-9-0921 Installation instructions IGG side screen Slimdrive SLT, SLT-FR2M, SZR27 70487-ep01 Installation drawing Slimdrive SLT, SLT-FR2M with insulated glass leaves on mullion-transom façade 70487-ep06 Installation drawing Slimdrive SLT, SLT-FR2M with floor lock and continuous floor guide 70487-ep07 Installation drawing Slimdrive SLT, SLT-FR2M with IGG sliding panels and IGG side screen 70487-ep10 Installation drawing Slimdrive SLT, SLT-FR with insulated glass and Lock M on mullion-transom façade 70717-ep02 Installation drawing Slimdrive SLT, SLT-FR with insulated glass in mounting within reveal 70717-ep04 Installation drawing Slimdrive SLT, SLT-FR with insulated glass and mounting within reveal in wall installation 70717-ep08 Installation drawing Slimdrive SLT, SLT-FR with insulated glass Lock A and mounting within reveal 70717-ep09 Installation drawing Slimdrive SLT, SLT-FR with insulated glass Lock A and mounting within reveal in wall installation *) *) The diagrams are subject to change without notice. Use only the most recent version. … Overview … Slimdrive SLT Product family Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm, 13 mm flat (GEZE specialised tool) Ring spanner … mm Screwdriver set Slotted up to … mm, cross-slot PH2 and PZ2 Torx key TX 20 (bit insert length at least 110 mm) Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Display programme switch/Service terminal ST 220/myGEZE Connects … Torques The torques are given at the respective installation step. … Components and assembly groups See the ep-drawing for the required installation situation and drive drawings. … Slimdrive SLT Product family … Installation Installation Secure workplace against unauthorised entry. Always work with a second person. X Use a stepladder or stepstool with test seal. X X … Preparations to be made on-site X à à à à … Check the preparations made on-site by the customer to ensure proper installation: Type and load capacity of the façade construction or suspending frame Flatness of the installation surface Flatness of the finished floor level Cable plan requirements Mounting the track View from the side          … Installation Slimdrive SLT Product family View from above   … 2 … 4 … Fastening drill holes Mounting profile Track Sealing strips Wall strips Determine the installation height of the mounting profile (2). Take unevenness of wall and floor into account. X Align the mounting profile (2) horizontally. X Mark the fastening drill holes (1). X Prepare the cable guide according to the on-site conditions, such holding the cap on the left side of the mounting profile (2) and moving the cable guide over it. X Remove the mounting profile. X Drill fastening holes (1) the mounting profile. X Cut out mounting profile (2) in the marked place. X Align the mounting profile (2) in the installation area and use it as a drilling template. X Drill the drill holes. X Screw on mounting profile (2). X Hang the track (3) with pre-assembled assembly groups and cap in the mounting profile. X Align the track laterally. X Install the sealing profiles (4). X Press rubber seal into the draught sealing profiles. X 10 Slimdrive SLT Product family Installation Clamping the track with clamping strips WARNING! Danger of injury! Unsecured components may fall when under load. X Remove the cap with side plate. The track (3) is clamped to the mounting profile (1) using clamping strips (2) to fix the track (3) and prevent it from twisting. Slide … clamping strips (2) between the mounting profile (1) and the track (3). Post/rail version: X Position inner … clamping strips (2) at the level of the inner posts and position others between them. Wall and ceiling installation: X Assemble cap with side plate (see pre-installation instructions). X Position one clamping strip (2) on the outsides of the mounting profile/track as follows: à Left, at the transition between the cap and track, à Right with appropriate distance to the end of the track. X    Mounting the cover X Disconnect the cover (2) at the disconnection point (3) from the residual piece (4). X Dispose of the residual piece. X If necessary. slide the cover (2) in to the mounting profile (1).      11 Installation … Slimdrive SLT Product family Mounting the floor guide à The selection of floor guide depends on the on-site conditions. One of the following floor guide options must be used. à For further information see the respective installation drawing, Chapter … . … .1 Fitting the angled floor guide for floor installation (Option)  Angled floor guide with moving leaf left hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (1) and (2). Angled floor guide with moving leaf right hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (3) and (2). … 2 … 4 … 6 … .2     Countersunk screw for moving leaf left hand slide to open Countersunk screw Countersunk screw for moving leaf right hand slide to open outside inside Angled floor guide  Adjustable angled floor guide wall mounting (Option) Screw the mounting bracket (2) onto the side panel (1) with two screws (6) (tightening torque 10 Nm). X Align the moving leaf (4) and thereby the adjusting angle (3). X Tighten the screw (5). X If there is no fixed panel available, mount the floor guide on the wall using suitable attachment material. X … 6 … 1 … .3 … 3 Continuous floor guide (Option) à See the component drawing “Continuous floor guide” on how to install the continuous floor guide. à For further information see the respective installation diagrams, Chapter … . 12 Slimdrive SLT Product family Installation … Installing the moving leaf … .1 Install the door suspension plates on the moving leaf The door suspension plates are installed during glazing of the moving leaves. In case of subsequent installation of the door suspension plates, the frames of the moving leaves must be dismantled (see installation instructions for moving leaves). See the installation drawing for the moving leaf for the position of the bracket support (distance x, y and overhang). Installing the door suspension plates View from the side             Moving leaf inner     Moving leaf outer       View from above: … 2 … 3 … 1 … 3 … X X … Door suspension plate Screws Secondary closing edge Main closing edge Screw the door suspension plates (1) to the moving leaf using screws (2). Do not tighten the screws yet. 13 Installation … .2 Slimdrive SLT Product family Installing the connecting arm and driver à Drivers must not touch any obstacle over the entire travel path. à See the drive drawing for the precise position of the driver. 4-leaf Installing the connecting arm and long driver: Screw the long driver (6) to the left inner moving leaf using … hexagon head bolts (5) (torque 15 Nm). X Clamp the connecting arm (3) with … set screws (4) (torque … Nm). X     Installing the connecting arm and short driver: Screw the short driver (8) to the inner right moving leaf, using … hexagon head bolts (7) and an intermediate plate (9) (torque 15 Nm). X Clamp the connecting arm (3) with … set screws (4) (torque … Nm). X     14  Slimdrive SLT Product family Installation Double leaf Installing the connecting arm and short driver: For the SLT-FR 2-leaf drive, right-hand side, a short angled driver (8) is assembled. Use … hexagon screws (7) and intermediate plate (9) to screw the short driver (8) to the inner moving leaf (torque 15 Nm). X Clamp the connecting arm (3) in place using … setscrews (4) (torque … Nm). X      … .3 Fitting the moving leaves WARNING! Danger of injury caused by moving leaf falling over! The moving leaves are very heavy. X At least … people should work together to set up the moving leaves. WARNING! Danger of injury due to glass breakage! X At least … people should work together to set up the moving leaves. Release the roller carriage from the transport safety, push the stop buffer outward. X Hang door suspension plates (2) from the front into the suspension bolts of two roller carriages. X Secure the moving leaf using lock nuts (1). Do not tighten the lock nuts (1) yet. X   15 Installation … .4 Slimdrive SLT Product family Assemble wire rope Overview (4-leaf presentation)) … 2 … 4 … 6 … X Rope pulley, short Suspension piece Clamping piece Tensioning piece Wire rope Rope pulley, long Connecting arm Push outer moving leaf into open position. approx. 20 mm … 4 … 4 Position suspension piece (2) on the track approx 20 mm from the centre axis of the long rope pulley (6) and clamp in position. X Thread in the wire rope (5) from right to left into the suspension piece (2) and pull through until the nipple contacts. X … X X 16 Route the wire rope around the long rope pulley (6) of the moving leaf. Route the wire rope around the short rope pulley (1) of the moving leaf. … Installation 30 mm Slimdrive SLT Product family … 3 … Thread the wire rope into the clamping piece (3) and pull through. Position the clamping piece (3) on the track (approx. 30 mm distance from the suspension part (2)) and clamp in position. X Tighten the wire rope by hand and secure in the clamping piece (3) (screws from underneath). X X … 2 mm … X X Position the tensioning piece (4) approx. … mm away from the clamping piece (3) and clamp tightly. Undo the fixing screws of the clamping piece (3) while at the same time, with the help of a screwdriver, push the clamping piece (3) to the left and tighten the wire rope slightly. Tighten the clamping piece (3) on the track. Cut off protruding end of the wire rope. Length of the remaining overhang approx. 20 mm. X Hook inner moving leaf in place and use lock nuts to pre-secure moving leaf. X Thread the wire rope into the connecting arm (7), but do not clamp yet. To reach the connecting arm, the moving leaves must be placed in the closed position. The connecting arm is then accessible from the outside. X X  17 Installation … .5 Slimdrive SLT Product family Adjusting the moving leaves WARNING! Danger of crushing! The moving leaves are still unsecured and move easily. X Ensure that the moving leaves are not moved accidentally or by unauthorised persons! X Observe the applicable standards and guidelines on crushing, shearing and drawing-in spots. X Undo locknut (1). Adjusting the inclination and level of the moving leaves     X Adjust the inclination and level of the moving leaves using the hex of the suspension bolts (2): Horizontal adjustment of the moving leaves     Move the moving leaves horizontally in the leaf suspension (3). Make the individual moving leaf move smoothly. X Align moving leaves flush with each other. Ensure the same level and parallel closing edges when doing so. X Align moving leaves to maximum opening width. X X Once all the moving leaves have been adjusted: X Tighten locking nut (1) (torque 20 Nm). 18 Slimdrive SLT Product family Installation Securing the moving leaves X Fix the stop buffers (5) behind the outer roller carriage (4).   Push the vertically adjustable strip with brush into the moving leaf until it snaps into place (see the assembly drawing for the Slimdrive SLT moving leaf). X Install guide rails in floor area (see installation drawing for Slimdrive SLT moving leaf. X X Slide the moving leaves to the closing position.  … X X Clamp the wire rope on the connecting arm (6). Install the covers (7) for rope pulleys. … Installing the drive components … .1 Fitting the toothed belt Double leaf X Screw the toothed belt coupler (2) onto the short driver (1) (torque 10 Nm).   19 Installation Slimdrive SLT Product family 4-leaf X Screw the toothed belt coupler (2) onto the short driver (1) (torque 10 Nm).   X Attach the toothed belt locking (1) using the screw (3) and counterplate (2) on the long driver (4) (torque 10 Nm).     … .2 Tensioning the toothed belt X The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). Undo … screws (2). Slide the motor gear unit (3) to the right by hand. X Undo the screw (1) and move the sliding block in such a way that a slot-head screwdriver can be pushed between the sliding block and the motor gear unit. X Tighten the screw (1) (torque 10 Nm). X Push the slot-head screwdriver into the gap and lever it until the toothed belt is tensioned. X Tighten … screws (2) (torque 15 Nm). X X 20    Slimdrive SLT Product family … .3 Installation Setting the closing position Loosen screws (1). Push the moving leaf into the closed position and align in the centre. X Tighten the screws (1) when the exact closing position has been set (torque 10 Nm). X X   … .4 Position the tooth belt locking mechanism (Option) Close the moving leaves. Loosen the screws (1) at the toothed belt locking mechanism (Option). X Align the locking device to the toothed belt. X  X  After assembly, the locking pin (2) must be positioned in the hole in the cover so that the toothed belt lock can be locked and unlocked. 21 Installation Slimdrive SLT Product family If necessary enlarge the drill hole. Tighten screws (1). X Adjust the locking guide (4) so that the toothed belt neither touches nor has too much clearance. To do this, loosen … screws (3), move the locking guide (4) and re-tighten the screws (3) (torque … Nm). X  X  The driver must not come into contact with the toothed belt locking mechanism (Option) during operation. X … .5 After the toothed belt has been installed, check (click) the switching points of the indicator switches of the toothed belt locking mechanism (Option). Adjust by bending the actuator levers, if necessary. Setting the stop buffer During installation, the rubber buffers must point in the direction of the middle of the track. Undo the setscrew (2) on the stop buffer (1). Slide the moving leaf to the open position. X Slide the stop buffer (1) on the roller carriages. X Tighten the setscrew (2) using the Allen key (torque … Nm). X X   22 Slimdrive SLT Product family … .6 Installation Installing cable guides Cables can be cut! X Lay cables in such a way that there are no cables near the moving parts.   X … .7 Mount the cable guide (1) on the track (2), distance approx. 200 mm. Installing the transformer earthing The track is not earthed if there is a poor connection between earthing rail (3) and track. X Check whether the setscrews of the earthing rail (3) penetrate the anodised layer of the track. The transformer must be positioned according to the drawing so that it covers the track sufficiently, thereby fulfilling electrical safety requirements. X Connect the earthing cable (2) from the transformer to the device flat plug (1). … 1 … 23 Production test and commissioning … Production test and commissioning … Connecting the drive Slimdrive SLT Product family DANGER! Risk of fatal injury due to electric shock! X The electrical system (230 V) may only be connected and disconnected by a professional electrician. X Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 600. X Strip insulation from the power supply circuit (4) max. 40 mm. … 3 10 mm … mm PE … 9 mm max. 30 mm Strip the mains cable (4). à Insulation stripping length 40 mm à Stripping length … mm à PE line lead 10 mm X Connect the drive to the 230 V mains network. X Switch the main switch (2) on at the transformer (3). X X Insert the rechargeable battery connector (1) at the control unit. … X 24 Complete a production test as described in the wiring diagram. Slimdrive SLT Product family … Production test and commissioning Installing the drive cover WARNING! Danger of injury! People may be injured when handling the cover. X Always make sure two people handle the drive cover. WARNING! Danger of injury from falling cover! X Make sure that the cover is attached along the entire length of the track. X Let go of the drive cover carefully and check whether it has been hooked in safely. X Unscrew the locking pin (1) from the tooth belt locking mechanism (Option).  … Mount the cover suspension piece Insert the suspension pieces (1) for the cover catch rope into the front groove, approx. … cm from the edge of the track on the right and approx. … cm from the edge of the cap on the left. X Screw in place using the enclosed pan head tapping screws (2). X   X Make sure there is enough space for the earthing after installing the suspension pieces (1) in the cover. Insert the suspension pieces (1) for the cover catch ropes on the right and left, each approx. … cm from the edge of the cover, into the groove (3) in the cover. X Screw in place using the enclosed pan head tapping screws (2). X    25 Production test and commissioning X Slimdrive SLT Product family Push the strings (rubber cable) (4) onto the mounted hook-in parts (1) of the cover. … .1 Fitting the cover earthing X Knock the locating pin for the cover earthing (1) on the side of the earthing approx. 30 mm into the upper screw duct.  approx. 30 mm X … .2 Connect the earthing cable (3) of the cover using the plug-in connection of the device flat plug (2).  Mounting cover fixing brackets Cables can be cut! X Lay the cables so that there are no cables in the area of moving parts. 26  Slimdrive SLT Product family Production test and commissioning Install cover fixing bracket (1) and fix on a sliding block using locking screw M6 x 16 Allen locking screw (torque 15 Nm). X Distribute the cover fixing brackets evenly on the track, depending on the space available. X … .3  Hook the cover safety rope in place     X X Hook the cover catch rope (2) on the cover suspension piece (4) in the cover (3). Hook the cover safety rope (2) on the suspension piece (1) in the track. 27 Production test and commissioning … .4 Slimdrive SLT Product family Sliding the drive cover in place X Do not crush or damage any cables.    X Slide the cover (3) onto the side panels (2) until it latches in and ensure that it is also seated correctly in the area of the track and cable guides. X Check the correct position of the cover catch ropes (1) and the earthing wire. There must not be any contact with moving parts.   X X 28 Turn the locking pin (4) into the toothed belt locking mechanism (Option). If necessary, enlarge the drill hole (5) in the cover. Slimdrive SLT Product family … Production test and commissioning Mounting the safety devices For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. Install safety and activation equipment. Route cables properly in cable ducts. For electrical installation, see wiring diagram. X X … Installing operating elements/switches/push buttons For electrical installation, see wiring diagram. X … Install the operating elements in such a way that users cannot stand in hazardous areas. Commissioning the door system For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. … .1 Creating log book X X … Carry out a safety analysis. Record installed options in the safety analysis for the operator. Dismantling DANGER! Danger of injury! People can be injured when handling the cover. X Only handle the hood with two persons. CAUTION! Danger of injury due to impact and crushing! X Secure the moving leaves against unintentional movement. X Disconnect the rechargeable battery. X Disconnect the drive from the power supply. Dismantling is done in the reverse order of installation. 29 Service and maintenance … Service and maintenance … Mechanical service … .1 Checking tooth belt tension X X … .2 Slimdrive SLT Product family The toothed belt must not lift up from the motor gear or skip when braking and accelerating. If the tooth belt lifts or skips, set the tooth belt tension to 300 N ± 35 N. Tensioning the toothed belt See chapter … .2. … Maintenance CAUTION! Danger of injury due to impact and crushing! X Secure door leaves against accidental movement. X Disconnect rechargeable battery. X Disconnect mains voltage. à Only genuine spare parts may be used. à To ensure the functional ability, the wear parts of the sliding door system must be checked at every maintenance and replaced if necessary. à The prescribed maintenance work on the sliding door system must be done by an expert: à at least once a year or à when the service indicator on the programme switch lights up (see wiring diagram). à Depending on the configuration, not all the wear parts listed are present. X Provide test documents and keep them up-to-date. The following table shows the recommended replacement intervals for spare and wear parts. The information is based on the manufacturer's recommendations under normal conditions; depending on the operating environment and application, shorter intervals may be necessary. Wear parts present Rechargeable battery Roller carriage/track and track-supporting rollers Cleaning and sealing brushes in the door system Sealing rubbers Toothed belt Floor guide Deflection pulleys Rubber cable Deflector for rubber cable Cleaning brush at the roller carriage End buffer Wire rope telescopic door Locking device Spare part Motor gear unit Cover fixing Manufacturer's recommended replacement interval … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles … million cycles or … years 200,000 cycles or … year 200,000 cycles or … year … year … million cycles or … years In case of wear or damage In case of wear or damage Manufacturer's recommended replacement interval … million cycles or … years In the event of damage After completing the maintenance work, always execute the learning function for the door. 30 Slimdrive SLT Product family Service and maintenance Maintenance work Testing facility Action Comments Track Check for cracks X Replace the track Check for cleanliness X Clean the track Roller carriage Check the abrasion of the track rollers X Remove the abrasion Floor guide area Check for jarring-free function X Clean floor guide area Floor guide area (brushes) Check for soiling and hardness X Clean or replace Moving leaf Check for smooth movement X See chapter … .1 Toothed belt Check for wear & tear and damage X If necessary, replace the tooth belt(see Chapter … ) Check tension X If necessary, tighten the tooth belt (see Chapter … .2) Check tooth belt locking mechanism (optional) for damage X Re-position the tooth belt locking mechanism (Option) if necessary (see Chapter … .4) Toothed belt locking mechanism (Option) Check function X Re-position the tooth belt locking mechanism (Option) (see Chapter … .4) Screws Check for tight fit X Tighten the screws if (refer to drive drawing for torques) Assembly groups and peripherals Check for correct function X Replace assembly group Cables Check for damage and correct fastening X Fasten or replace cables 31 Troubleshooting … Troubleshooting … Mechanical faults … .1 Slimdrive SLT Product family Cause Remedy Track bent X X Replace the track Check the installation surface Moving leaf stiff X Check the moving leaf (see Chapter … .1) Roller carriage jammed or defective, high abrasion on the track rollers X Replace the track roller (see Chapter … ), clean the track Toothed belt damaged X Replace the toothed belt Check moving leaf Disconnect the moving leaf from the tooth belt using the toothed belt locking. Move the moving leaf and check for ease of movement. If moving leaves move easily: X Check the motor gear unit and deflection pulley and replace if necessary. X X … Replacing roller carriage WARNING! Danger of injury caused by moving leaf falling over! The moving leaves are very heavy. X Set up the moving leaf with at least two people. WARNING! Danger of injury due to glass breakage! X Set up the moving leaf with at least two people. Remove the cap, only unscrew sides plates if necessary. X With inner moving leaves, loosen the driver from the toothed belt locking. X Loosen lock nuts (1). X Remove the moving leaf (2) and secure. X Move the roller carriage out at the side. X For external moving leaves, remove the wire rope, see chapter … .4. X Loosen lock nuts (1). X Remove the moving leaf (2) and secure. X Replace roller carriage. X Assemble the roller carriage and moving leash in reverse order. X 32   Slimdrive SLT Product family … Electrical faults X … .1 Troubleshooting For read-out instructions and a list of fault messages, see wiring diagram. Replacing fuse in transformer DANGER! Risk of fatal injury due to electric shock! If the main switch on the transformer is activated, the fuse is still energised since it is upstream of the main switch. The mains voltage 230/115 V must be disconnected from the mains upstream of the fuse. X Disconnect the door system from the 230/115 V mains supply on site before removing the PCB cover (1) and secure against being switched back on again. X You will find the fuse value on the wiring diagram. … Insert a suitable screwdriver into the opening of the PCB cover (1) above the switch. Carefully press the end wall of the PCB cover upward with the tip of the screwdriver. This releases the snap catch. X Remove the PCB cover (1). X Pull the fuse holder forwards and off and replace the defective fuse. X Attach the fuse holder. X X X Do not trap the cable when setting the cover in place. X Set the PCB cover (1) in place and clip on. 33 Drive nameplate … Slimdrive SLT Product family Drive nameplate Only relevant in Germany and within the scope of validity of DIN 18650-1. Supplement classification code on the nameplate. X … 2 … Slimdrive SLT_-FR GEZE GmbH Reinhold-Vöster-Str. 21-29 DE-71229 Leonberg … Sliding door drive Input 230 V Output 24 V 000000000000 50 Hz … A 1A 2|3|2|0|___|0|____|2 DIN18650-1:2010-06 … Safety devices on the drive (fifth character) A distinction is made between three classes in terms of safety requirements: 1: Power limitation; 2: Connection to external safety systems approved by the drive manufacturer; 3. Low-energy mode. Note: You may select multiple classes. … 50 °C -15 °C Dry areas only IP20 07/2021 … 8 Safety at automatic door system – version/installation (seventh character) A distinction is made between five classes of safety devices on door leaves: 0: No safety devices; 1: With sufficiently dimensioned safety distances 2: With protection against crushing, shearing and drawing-in of fingers; 3: With built-in turning fitting unit; 4: With sensor-controlled protective devices. Note: You may select multiple classes. … 2 … 4 … 6 … 8 34 Product name Serial number Electr. data Machine category Ambient temperature Only relevant in Germany and within the scope of validity of DIN 18650: Classification code IP rating Date of manufacture Slimdrive SLT Product family Inspection of the installed door system … Inspection of the installed door system … Protective measures to prevent and protect from hazardous areas Check protective earth connection to all metal parts that can be touched. Perform a safety analysis (risk analysis). X Check the function of safety sensors and movement detectors. X X … Installation checklist Slimdrive SLT No. Test in On page … 2 … 4 … 6 … 8 … 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 All cables laid correctly for the installation of the Slimdrive SLT? Track mounted? Angled floor guide/continuous floor guide installed? Moving leaf installed? Drive components installed? Tooth belt mounted? Toothed belt locking mechanism (Option) and control unit connected? Safety devices mounted? Switches/push buttons installed and correctly connected? Programme switch installed? Transformer earthing installed? Earthing connections established? 230/115 V connection established? Cover earthing connected? Supports for cover installed? Cover safety ropes fitted? Safety analysis carried out? Deviations of the door system checked in accordance with safety analysis? Are all components mounted in accordance with the following instructions: à Pre-mounting instructions Slimdrive SLT à Installation instructions SLT – girder section and side panel à Pre-mounting instructions profile system leaves and side panel à Installation instructions protective leaf for sliding door drives à Installation instructions safety leaf Was the nameplate for the Slimdrive SLT affixed instead of the Slimdrive SL nameplate? Addition to the type plate of the sliding door drive complete? Notes: à Only relevant in Germany and within the scope of validity of DIN 18650 à The type plate may only be attached to the sliding door drive if the assembly is checked for correct implementation according to GEZE specifications and using the check list. – … .1 … – … .7 … .1 … .1 – – – – – – – – – – … – … 12 13 19 19 – 29 29 29 23 26 24 26 – – – – – – – – – – 34 … 34 26 Completed 35 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl Italy GEZE Italia S.r.l. Unipersonale E-Mail: italia.it@geze.com www.geze.it Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Türkiye GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Scandinavia – Estonia GEZE Scandinavia AB eesti filial E-Mail: estonia@geze.com www.geze.ee Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua Scandinavia – Finland GEZE Scandinavia AB Filial Finland E-Mail: finland@geze.com www.geze.fi United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae Scandinavia – Latvia GEZE Scandinavia AB Latvijas filiāle E-Mail: latvia@geze.com www.geze.lv United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Lithuania GEZE Scandinavia AB Filial Lietu. E-Mail: lithuania@geze.com www.geze.lt GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 info@geze.com ∙ www.geze.com

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Installation instructions

Powerdrive Product family 192477 2025-12_02 EN Installation and service instructions  Powerdrive Product family Contents Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 … General safety notes … Intended use … Safety notes … Safety-conscious working … Environmentally conscious working … Safety notes related to transportation and storage … Qualification … 2 About this document … Overview … 3 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … 4 Installation … Preparations to be made on-site … Mounting the track … Mounting the floor guide … Installing the moving leaf … 10 Mounting the drive components … 16 Installing cable guides … 19 Connecting the toothed belt locking mechanism (Option) and control unit … 20 Connect the transformer earthing … 20 … Production test and commissioning … 21 … Connecting the drive … 21 Installing the drive cover … 22 Mounting the safety devices … 24 Installing operating elements/switches/push buttons … 24 Commissioning the door system … 24 Dismantling … 24 … Service and maintenance … 25 … Mechanical service … 25 Maintenance … 25 … Troubleshooting … 27 … Mechanical faults … 27 Electrical faults … 29 … Drive nameplate … 30 … Inspection of the installed door system … 31 … Protective measures to prevent and protect from hazardous areas … 31 Powerdrive product family assembly checklist … 31 Powerdrive Product family  Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. X Always read and follow these warnings. X Follow all measures labelled with the warning symbol and warning word. Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. Further symbols and illustrations Important information and technical instructions are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” X Symbol for an action: This means you must do something. X If there are several actions to be taken, keep to the given order. Revisions and validity Version 02: valid for Powerdrive product family from year of manufacture 2021 onwards Product liability In accordance with the manufacturer’s liability for its products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from its statutory liability. Reference documents Type Wiring diagram Additional wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Pre-installation instructions Name Automatic linear sliding doors Door control DCU1-NT/DCU1-2M-NT Automatic sliding doors DCU1-2M-NT, door controller DCU1-2M-NT for automatic sliding doors on rescue routes, FR-variants DUO, LL, RWS Automatic sliding door systems DCU1-NT/DCU1-2M-NT electronic drive for automatic sliding doors Automatic sliding door systems Automatic sliding doors Powerdrive product family These documents are subject to change. Use only the most recent version. … General safety notes … General safety notes … Intended use Powerdrive Product family The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area. The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: à for industrial use à for area of application which do not serve pedestrian traffic (such as garage doors) à on mobile objects such as ships The sliding door system may only be used: à in the modes of operation provided for by GEZE à with the components approved / released by GEZE à with the software delivered by GEZE à in the installation variants / types of installation documented by GEZE à within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered improper and will lead to the cancellation of all liability and warranty claims against GEZE. … Safety notes à Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. à Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. à The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. à Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system à The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. à GEZE does not accept any warranty for combinations with third-party products. à Only original GEZE parts may be used for repair and maintenance work. à Connection to the mains voltage must be carried out by a qualified electrician or a qualified electrician for specified tasks. Perform the mains connection and protective conductor test in accordance with VDE 0100 Part 600. à Use an on-site automatic circuit-breaker as the line-side disconnecting device. Its dimensioning is matched to the type, cross-section, type of laying and ambient conditions of the on-site power supply circuit. The automatic cut-out must have at least … A and may have max. 16 A. à Protect the display programme switch against unauthorised access. à In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. à Observe the latest versions of guidelines, standards and country-specific regulations, in particular: à DIN 18650: “Powered pedestrian doors” à VDE 0100, Part 600: “Installation of low-voltage systems” à EN 16005 : “Power operated pedestrian doorsets; safety in use; Requirements and test methods” à DIN EN 60335-1 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements” à EN 60335-2-103 : “Household and similar electrical appliances - Safety, Particular requirements for drives for gates, doors and windows” à Relevant regulations must be used for the selection of suitable fasteners e.g. the guidelines for planning and executing the installation of windows and front doors for new buildings and refurbishment issued by RAL Gütergemeinschaft Fenster und Haustüren e.V. (RAL Quality Institute for Windows and Doors). à Do not loosen screwed, electric earthing connections. … Powerdrive Product family General safety notes Install/fit the product in such a way that it can be easily accessed for any repairs and/or maintenance with relatively little effort and that any removal costs are not disproportionate to the value of the product. … Safety-conscious working à à à à à à à à à à à à à à à à à à … Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, drive cover or door leaf) while alone. Secure the cover/drive panels against falling. Secure non-fixed components to prevent them falling. Only use the cables specified in the wiring schematic. Connect the shields according to the wiring diagram. Secure loose internal drive cables with cable ties. Before working on the electrical system: à Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. à Disconnect the control unit from the 24 V rechargeable battery. Note that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. Always use insulated wire end ferrules for wire cores. Make sure of sufficient lighting. Use safety glass. Attach safety stickers to glass leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury due to crushing, impact, shearing and drawing-in spots not being secured! Danger of injury due to glass breakage! Always only use safety glass. Danger of injury due to sharp edges on the drive and door leaf. Danger of injury during installation through freely moving parts! Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and rechargeable batteries with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety notes related to transportation and storage à The door system and its parts are not built for hard impact or for falling from a height. X Do not throw, do not drop. à Storage temperatures below –30°C and above +60°C may cause damage to the device. à Protect against humidity. à Use special glass transport devices (e.g. A-frames) for transporting glass. à Separate several panes on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). à Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). à In the case of insulating glass, make sure that it is placed flush across the entire element thickness on at least … supports. à During storage and support, safety devices must not cause any damage to the glass or edge seal of ISO glass and must be attached flat on the glass pane surface. à Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. … Qualification Observe country-specific regulations! Applicable in Germany: Companies which carry out the pre-mounting of sliding door drives for escape routes must be approved as an extended production facility by the testing institute which issued the type approval certificate. … About this document Powerdrive Product family … About this document … Overview These instructions describe the assembly of automatic sliding door systems from the Powerdrive product family without side screens. The following drawings illustrate installation with ISO profile systems. The following profiles are also possible in combination with the Powerdrive product family: à ESG-clamp fitting à Wooden moving leaf à Framed moving leaf Wall mounting Powerdrive PL (front view)    View from above (Powerdrive PL with ISO profiles) … 2 … 4 View from the side (Powerdrive PL with ISO profiles on the wall) … 2 … 2 … 4 … 6 Drive of the sliding door system Moving leaf Safety leaf Protective leaf Floor guide … Powerdrive Product family … Overview … Diagrams Overview Number Type Name 70506-0-001 Drive drawing Powerdrive PL/FR drives 70506-ep01 Installation plan Powerdrive PL/FR ISO glass fitting 70506-ep03 Installation plan Powerdrive PL/FR ESG glass fitting 70506-ep09 Installation plan Powerdrive PL/FR wooden leaves 70506-ep10 Installation plan Powerdrive PL/PL-FR & hook bolt lock 70506-ep15 Installation plan Powerdrive PL/PL-FR ISO & floor lock 70506-ep19 Installation plan Powerdrive PL/PL-FR ISO & Lock M 70484-ep04 Installation plan Safety leaf for sliding door drives 70715-1-0159 Assembly group drawing Continuous floor guide 70506-2-0240 Component drawing Cover version 200×90×6500 70506-2-0238 Component drawing Cover version 150×90×6500 70506-2-0218 Component drawing Cover, made to measure 200×105/90 70506-2-0217 Component drawing Cover, made to measure 150×105/90 70499-2-0247 Component drawing Track, perforated 70485-2-0200 Component drawing Track, made to measure PL 2-leaf 70485-2-0251 Component drawing Track, made to measure PL 1-leaf 70715-9-9872 Installation drawing ISO leaf Lock M aluminium secondary closing edge 70715-9-9873 Installation drawing ISO leaf Lock M rubber secondary closing edge 70715-9-9874 Installation drawing ISO leaf Lock M aluminium secondary closing edge with existing side screen under track 70709-9-0994 Installation drawing Toughened safety glass leaf 70715-9-9850 Sheet … Installation drawing ISO leaf aluminium secondary closing edge 70715-9-9850 Sheet … Installation drawing ISO leaf rubber secondary closing edge 70715-9-9851 Sheet … Installation drawing ISO leaf aluminium secondary closing edge with existing side screen under track The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm Screwdriver set Slotted up to … mm, cross recess PH2 and PZ2 Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Plastic bottle as tip safeguard Display programme switch/service terminal ST220/myGEZE Connects … Installation … Powerdrive Product family Torques The torques are given at the respective installation step. … Components and assembly groups See the ep-drawing for the required installation situation and drive drawings. … Installation WARNING! Risk of fatal injury due to electric shock! X Do not loosen screwed, electric earthing connections. Secure workplace against unauthorised entry. Always work with a second person. X Use a stepladder or stepstool with test seal. X Keep inside area of track clean. X X … Preparations to be made on-site X à à à à … Mounting the track X … .1 Check the preparations made on-site by the customer to ensure proper installation: Type and load capacity of the façade construction or suspending frame Flatness of the installation surface Flatness of the finished floor level Cable plan requirements Protect the running surface from damage. Screw on the track. View from the side X Determine the installation height of the track (2). Take unevenness of wall and floor into account. X Align the track horizontally. X Mark the fastening drill holes (1) (upper row of drill holes on the track). X Remove the track. X Drill the holes (1) for fixing. X Screw the track (2) in place. X Install the sealing profiles (3). X Press rubber seal into the draught sealing profiles. With 1-leaf door systems: X Install the wall strips (4).         … Powerdrive Product family Installation View from above … 2 … 4 … Fastening drill holes Track Sealing strip Wall strip Protective leaf    Mounting the floor guide à The selection of floor guide depends on the on-site conditions. One of the following floor guide options must be used. à For further information see the respective installation drawing, Chapter … . … .1 Fitting the angled floor guide for floor installation (Option) Angled floor guide with moving leaf left hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (1) and (2). Angled floor guide with moving leaf right hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (3) and (2). … 2 … 4 … 6 … .2 Countersunk screw for moving leaf left hand slide to open Countersunk screw Countersunk screw for moving leaf right hand slide to open outside inside Angled floor guide       Angled floor guide, wall mounting (Option) Screw the floor guide (3) to the side screen (1) using two screws (2), if necessary via a spacer plate (4) (torque … Nm). X If there is no side screen, assemble the floor guide to the wall using suitable attachment material. X … The spacer plate (4) is available separately. … 2 … 9 Installation … .3 Powerdrive Product family Adjustable angled floor guide wall mounting (Option) Screw the mounting bracket (2) onto the side panel (1) with two screws (6) (tightening torque 10 Nm). X Align the moving leaf (4) and thereby the adjusting angle (3). X Tighten the screw (5). X If there is no fixed panel available, mount the floor guide on the wall using suitable attachment material. X … 6 … 1 … .4 … 3 Continuous floor guide (Option) à See the component drawing “Continuous floor guide” on how to install the continuous floor guide. à For further information see the respective installation diagrams, Chapter … . … Installing the moving leaf … .1 Install the spacer adapters on the moving leaf The door suspension plates are installed during glazing of the moving leaves. In case of subsequent installation of the door suspension plates, the frames of the door moving leaves may have to be dismantled. X Observe the assembly drawings for the moving leaves. à See installation drawing for the moving leaf for the position of the spacer adapters (1).  10    Powerdrive Product family … .2 Installation Inserting roller carriage into the track CAUTION! Risk of injury from falling roller carriages! X Ensure that the counter-rollers are correctly positioned when inserting the roller carriages. X Pivot the roller carriage (1) into the track from the front. Undo locknut (3). Push the counter-roller (2) upwards. X Tighten the locking nut.  X X … 11 Installation … .3 Powerdrive Product family Fitting the moving leaves WARNING! Danger of injury caused by moving leaf falling over! The moving leaves are very heavy. X At least … people should work together to set up the moving leaves. WARNING! Danger of injury due to glass breakage! X At least … people should work together to set up the moving leaves.  X 12 Screw the moving leaf to the roller carriage using … suspension bolts (1). Tighten the screws slightly. Powerdrive Product family … .4 Installation Adjusting the moving leaves WARNING! Danger of crushing! The moving leaves are still unsecured and move easily. X Ensure that the moving leaves are not moved accidentally or by unauthorised persons! X Observe the applicable standards and guidelines on crushing, shearing and drawing-in spots. Loosen the … screws (2) on the roller carriage. Adjust the height adjusting screw (1) so that the moving leaves are aligned flush. Ensure the same level and parallel closing edges when doing so. X Re-tighten … screws (2) (torque approx. 40 Nm). X X Loosen adjustment screws (3). Adjust the position of the moving leaf. X Tighten screws (3) (torque 15 Nm) after adjustment. X X  13 Installation … .5 Powerdrive Product family Adjust the counter-roller … 2 approx. 0,5 The counter-roller (2) must have a vertical clearance of approx. … mm to the track (corresponds to approx. the thickness of … sheets of copy paper).   Undo locknut (1). Move the counter-roller (2) until there is a clearance of approx. 0,5 mm to the track. X Retighten the locking nut (1) (torque 30 Nm). X X 14 Powerdrive Product family … .6 Installation Installing the driver à Drivers must not touch any obstacle over the entire travel path. à See the drive drawing for the precise position of the driver. 1-leaf Mount the driver for 1-leaf door systems in the following positions: à Right hand slide to open: Driver position at the bottom on the side of the main closing edge à Left hand slide to open: Driver position at the top on the side of the secondary closing edge Detailed information can be found on the drive drawing. X X Screw the driver (2) and plate (3) to the roller carriage (4) using … screws (1) (torque … Nm). … 4 … 1 Double leaf X Mount the driver for 2-leaf door systems to the two inner roller carriages. Detailed information can be found on the drive drawing. X Use the screws (1) to fix the driver (2) and the plates (3) to the roller carriages (4). Do not tighten the screws (1) yet.         15 Installation Powerdrive Product family … Mounting the drive components … .1 Fitting the toothed belt Cut the toothed belt to length. Place the toothed belt on the motor pulley and deflection pulley. If toothed belt locking is present: X Thread the toothed belt into the toothed belt locking. X X … .2 Fitting the tooth belt to the driver X Place the toothed belt coupler (1) on the timing belt ends (3) (3 teeth per belt end).    1-leaf X Screw the toothed belt coupler (1) to the driver (2) using screws (4) (torque … Nm).    Double leaf X Assemble both ends of the toothed belt (3) to the toothed belt coupler (1) on the driver (2) using a screw (4) (torque … Nm).    The second toothed belt coupler is only assembled after the closing position has been adjusted. 16 Powerdrive Product family … .3 Installation Tensioning the toothed belt X The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). Undo … screws (2). Slide the motor gear unit (3) to the right by hand. X Undo the screw (1) and move the sliding block in such a way that a slot-head screwdriver can be pushed between the sliding block and the motor gear unit. X Tighten the screw (1) (torque 10 Nm). X Push the slot-head screwdriver into the gap and lever it until the tooth belt is pre-tensioned. X Tighten … screws (2) (torque 15 Nm). X X … .4    Setting the closing position … 2 … For 2-leaf door systems: X Slide the moving leaf to the closed position. X Assemble the second toothed belt coupler with screws (3) on the driver (torque … Nm). X Use the oblong holes (2) to finely adjust the position in the direction of displacement. X Tighten the screws (1) on both toothed belt couplers when the exact closing position has been set (torque … Nm). 17 Installation … .5 Powerdrive Product family Setting the stop buffer Undo the setscrews (2) on the stop buffer (1). Slide the moving leaf to the open position. X Slide the stop buffer on the roller carriages. X Tighten the setscrews (2) using the Allen key (torque … Nm). X X  … .6  Position the toothed belt locking mechanism (Option) Close the moving leaves. Loosen the screws (1) at the toothed belt locking mechanism (Option). X Align the locking device. X X   Following installation, the locking pin (2) must be positioned in the hole in the cover in such a way that the locking mechanism can be locked and unlocked. 18 Powerdrive Product family Installation If necessary enlarge the drill hole. Tighten screws (1). X Adjust the locking guide (3) so that the toothed belt neither touches nor has too much clearance. To do this, loosen … screws (4), move the locking guide (3) and re-tighten the screws (4) (torque … Nm). X  X    The driver must not come into contact with the toothed belt locking mechanism (Option) during operation. X … After the toothed belt has been installed, check (click) the switching points of the indicator switches of the toothed belt locking mechanism (Option). Adjust by bending the actuator levers, if necessary. Installing cable guides Cables can be cut! X Lay cables in such a way that there are no cables near the moving parts. Cable guide spacing approx. 200 mm.   X Fix the cable guide (1) on the track (2). 19 Installation … Powerdrive Product family Connecting the toothed belt locking mechanism (Option) and control unit … 1 … X X … Plug the cable toothed belt locking (Option) (1) in at the control unit (2). Route cable for the toothed belt locking mechanism (Option). Connect the transformer earthing X Connect the transformer's earth cable (2) to the flat plug (1).     20 Powerdrive Product family Production test and commissioning … Production test and commissioning … Connecting the drive WARNING! Risk of fatal injury due to electric shock! X The electrical system (230 V) may only be connected and disconnected by a qualified electrician or a qualified electrician for specified tasks. X Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 600. X Strip insulation from the power supply circuit (4) max. 40 mm. … 3 10 mm … mm PE … 9 mm max. 30 mm Strip the mains cable (4). à Insulation stripping length 40 mm à Stripping length … mm à PE line lead 10 mm X Connect the drive to the 230 V mains network. X Switch the main switch (2) on at the transformer (3). X Insert the rechargeable battery connector (1) at the control unit. X … X Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. 21 Production test and commissioning … Powerdrive Product family Installing the drive cover WARNING! Danger of injury! People can be injured when handling the cover. X Always make sure two people handle the drive cover. WARNING! Danger of injury from falling cover! X Make sure that the cover is attached along the entire length of the track. X Let go of the drive cover carefully and check whether it has been hooked in safely. X Unscrew the locking pin (1) from the tooth belt locking mechanism (Option).  … .1 Mounting the cover fixing à Regardless of the drive length, one cover fixing (1) must be assembled at each end of the cover, and another must be assembled at a distance of 100 mm. à A total of seven cover fixings must be assembled for drive lengths up to 3000 mm. à A total of ten cover fixings must be assembled for drive lengths of 3000 mm or more.      22   Powerdrive Product family … .2 Production test and commissioning Attaching the cover X Hook the cover (2) with cover fixing (1) on the track (3). When opening, the cover must not be turned upwards more than 90°. See Chapter … .1 on how to remove the cover.    X Swivel the cover downwards and screw it into the set screws (4). X Place leaf springs (5) on the outside of the cover fixings (1): one leaf spring on each of the two outermost cover fixings. … 1 X Screw the locking pin for toothed belt locking (Option) in again. 23 Production test and commissioning … .3 Powerdrive Product family Connecting cover earthing   X … Connect the drive cover earthing cable (2) with the second plug-in connection of the device flat plug (1). Mounting the safety devices For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. Install safety and activation equipment. Route cables properly in cable ducts. For electrical installation, see wiring diagram. X X … Installing operating elements/switches/push buttons For electrical installation, see wiring diagram. X … Install the operating elements in such a way that users cannot stand in hazardous areas. Commissioning the door system For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. … .1 Creating log book X X … Carry out a safety analysis. Record installed options in the safety analysis for the operator. Dismantling WARNING! Danger of injury! People can be injured when handling the cover. X Always make sure two people handle the drive cover. CAUTION! Danger of injury due to impact and crushing! X Secure the moving leaves against unintentional movement. X Disconnect the rechargeable battery. Dismantling is done in the reverse order of installation. 24 Powerdrive Product family … Service and maintenance … Mechanical service … .1 Removing the cover Service and maintenance Before opening the cover, check the following: à Are the leaf springs and cover fixings correctly positioned (see sections … .1 and … .2)? à Do the cover fixings look correct (see also chapter … )? The cover can be opened upwards to a maximum of 90° for minor maintenance work. The cover must be removed for major maintenance work. Remove the leaf springs (5, chapter … .2) via the cover fixings. Loosen the set screws (cover retainer) (4, chapter … .2) and swing the cover open until it can be removed. X Press the cover upwards out of the track. X Disconnect the earthing cable and sensors. X Place the cover securely on the track or floor. X X X … .2 Protect the decorative surface from scratches using suitable measures. Checking tooth belt tension Put the door into operation. The toothed belt must not lift up from the motor gear or skip when braking and accelerating. X If the tooth belt lifts or skips, set the tooth belt tension to 300 N ± 35 N. X … .3 Tensioning the toothed belt See chapter … .3. … Maintenance CAUTION! Danger of injury due to impact and crushing! X Secure door leaves against accidental movement. X Disconnect rechargeable battery. X Disconnect mains voltage. à Only genuine spare parts may be used. à To ensure the functional ability, the wear parts of the sliding door system must be checked at every maintenance and replaced if necessary. à The prescribed maintenance work on the sliding door system must be done by an expert: à at least once a year or à when the service indicator on the programme switch lights up (see wiring diagram). à Depending on the configuration, not all the wear parts listed are present. X Provide test documents and keep them up-to-date. The following table shows the recommended replacement intervals for spare and wear parts. The information is based on the manufacturer's recommendations under normal conditions; depending on the operating environment and application, shorter intervals may be necessary. 25 Service and maintenance Powerdrive Product family Wear parts present Rechargeable battery Roller carriage/track and track-supporting rollers Cleaning and sealing brushes in the door system Sealing rubbers Toothed belt Floor guide Deflection pulleys Rubber cable Deflector for rubber cable Cleaning brush at the roller carriage End buffer Wire rope telescopic door Locking device Spare part Motor gear unit Cover fixing Manufacturer's recommended replacement interval … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles … million cycles or … years 200,000 cycles or … year 200,000 cycles or … year … year … million cycles or … years In case of wear or damage In case of wear or damage Manufacturer's recommended replacement interval … million cycles or … years In the event of damage After completing the maintenance work, always execute the learning function for the door. Maintenance work Testing facility Action Comments Track Check for cracks X Replace the track Check for cleanliness X Clean the track Check the abrasion of the track rollers X Remove the abrasion Check brushes X X Remove roller carriage. Replace the brushes if necessary (see Chapter … .4) Roller carriage Floor guide area Check for jarring-free function X Clean floor guide area Floor guide area (brushes) Check for soiling and hardness X Clean or replace Moving leaf Check for smooth movement X See chapter … .1 Toothed belt Check for wear & tear and damage X If necessary, replace the tooth belt(see Chapter … .1) Check tension X If necessary, tighten the tooth belt (see Chapter … .6) Check tooth belt locking mechanism (Option) for damage X Re-position the tooth belt locking mechanism (Option) if necessary (see Chapter … .6) Toothed belt locking mechanism (Option) Check function X Re-position the tooth belt locking mechanism (Option) (see Chapter … .6) Screws Check for tight fit X Tighten the screws if (refer to drive drawing for torques) Assembly groups and peripherals Check for correct function X Replace assembly group Cables Check for damage and correct fastening X Fasten or replace cables Cover fixing Check for cracks and fading X Replace cover fixings. Document the replacement of the cover fixings Check for damage e.g. brittle plastic Check whether a year or more has passed since the last maintenance. 26 Powerdrive Product family Troubleshooting … Troubleshooting … Mechanical faults … .1 Cause Remedy Track bent X X Replace the track Check the installation surface Moving leaf stiff X Check the moving leaf (see Chapter … .1) Roller carriage jammed or defective, high abrasion on the track rollers X Replace the track roller (see Chapter … .3), clean the track Toothed belt damaged X Replace the toothed belt Cover fixing faulty X Replace cover fixing (see Chapter … .1). Check moving leaf Disconnect the moving leaf from the tooth belt using the toothed belt locking. Move the moving leaf and check for ease of movement. If moving leaves move easily: X Check the motor gear unit and deflection pulley and replace if necessary. X X … .2 Replacing roller carriage … 2 … 13 … 1 … 1 … 5 Secure moving leaf against falling. Separate driver from roller carriage (3) if necessary. X Undo the nut (1) of the counter-roller and slide the counter-roller downwards. X Loosen the … screws (5) and lower the moving leaf using the height adjusting screw (2) until it touches the ground. X Screw the … screws (5) out completely. X Tilt the moving leaf carefully until the roller carriage can be accessed freely. X Screw the … screws (4) off. X Replace the roller carriage (3) and screw tight using the screws (4). Observe wall clearance. X Realign the moving leaf in the vertical and horizontal positions. X Screw the … screws (5) in, but do not tighten them yet. X Use the height adjusting screw (2) to set the moving leaf to the correct height. X Tighten the … screws (5) with approx. 40 Nm. X Set counter-roller (see chapter … .5). X X 27 Troubleshooting … .3 Powerdrive Product family Replacing track rollers … 2 … 1 … 3 … Remove the roller carriage (3), see Chapter … .2. Screw the pivots (1) of the track rollers off. X Screw the screw (2) off. X Replace track rollers (4) (torque 20 Nm). X Reinstall roller carriage in reverse order. X X … .4 Replacing brushes Secure moving leaf against falling. If necessary, detach the moving leaf and tilt it as described in chapter … .2. X Pull brushes (3) out of pulley holder (1). X Clean rollers (2) and insert new brushes. X Hook the moving leaf in again and adjust it. X Set counter-roller (see chapter … .5). X … X … 1 … 1 … 1 28 Powerdrive Product family … Electrical faults X … .1 Troubleshooting For read-out instructions and a list of fault messages, see wiring diagram. Replacing fuse in transformer DANGER! Risk of fatal injury due to electric shock! If the main switch on the transformer is activated, the fuse is still energised since it is upstream of the main switch. The mains voltage 230/115 V must be disconnected from the mains upstream of the fuse. X Disconnect the door system from the 230/115 V mains supply on site before removing the PCB cover (1) and secure against being switched back on again. X You will find the fuse value on the wiring diagram. … Insert a suitable screwdriver into the opening of the PCB cover (1) above the switch. Carefully press the end wall of the PCB cover upward with the tip of the screwdriver. This releases the snap catch. X Remove the PCB cover (1). X Pull the fuse holder forwards and off and replace the defective fuse. X Attach the fuse holder. X X X Do not trap the cable when setting the cover in place. X Set the PCB cover (1) in place and clip on. 29 Drive nameplate … Powerdrive Product family Drive nameplate Only relevant in Germany and within the scope of validity of DIN 18650-1. Supplement classification code on the nameplate. X … 2 Powerdrive PL GEZE GmbH Reinhold-Vöster-Str. 21-29 DE-71229 Leonberg … 4 Sliding door operator Input 230 V Output 24 V 000000000000 50 Hz … A 1A 2|3|2|0|___|0|____|2 DIN18650-1:2010-06 … Dry areas only IP20 … Safety devices on the drive (fifth character) A distinction is made between three classes in terms of safety requirements: 1: Power limitation; 2: Connection to external safety systems approved by the drive manufacturer; 3. Low-energy mode. Note: You may select multiple classes. 50 °C -15 °C … 49/2021 … Safety at automatic door system – version/installation (seventh character) A distinction is made between five classes of safety devices on door leaves: 0: No safety devices; 1: With sufficiently dimensioned safety distances 2: With protection against crushing, shearing and drawing-in of fingers; 3: With built-in turning fitting unit; 4: With sensor-controlled protective devices. Note: You may select multiple classes. … 2 … 4 … 6 … 8 30 Product name Serial number Electr. data Machine category Ambient temperature Only relevant in Germany and within the scope of validity of DIN 18650-1: Classification code IP rating Date of manufacture Powerdrive Product family Inspection of the installed door system … Inspection of the installed door system … Protective measures to prevent and protect from hazardous areas Check protective earth connection to all metal parts that can be touched. Perform a safety analysis (risk analysis). X Check the function of safety sensors and movement detectors. X X … Powerdrive product family assembly checklist No. Test in On page … 2 … Are all cables for the Powerdrive assembly laid correctly? Track mounted? Angled floor guide assembled? à Angled floor guide floor mounting (Option) à Angled floor guide, wall mounting (Option) Continuous floor guide assembled (Option)? Moving leaf installed? Drive components installed? Tooth belt mounted? Toothed belt locking mechanism (Option) and control unit connected? Safety devices mounted? Switches/push buttons installed and correctly connected? Programme switch installed? Transformer earthing installed? 230/115 V connection established? Cover earthing connected? Cover fixing mounted? Safety analysis carried out? Deviations of the door system checked in accordance with safety analysis? Are all components mounted in accordance with the following instructions: à Pre-installation instructions Powerdrive product family à Powerdrive installation instructions – girder section and side screen à Pre-mounting instructions profile system leaves and side panel à Installation instructions protective leaf for sliding door drives à Installation instructions safety leaf Drive identification plate supplemented? Notes: à Only relevant for Germany and within the scope of validity of DIN 18650-1. à The identification plate may only be attached to the drive when installation has been checked for correct implementation using the checklist in accordance with GEZE specifications. – … – … .1 … .3 … .4 … .1 … .3 … .1 – – – – – – – – … 9 10 10 10 16 16 20 24 24 24 20 21 24 22 – – – – – – – – 30 … 5 … 7 … 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Completed 31 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl Italy GEZE Italia S.r.l. Unipersonale E-Mail: italia.it@geze.com www.geze.it Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Türkiye GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Scandinavia – Estonia GEZE Scandinavia AB eesti filial E-Mail: estonia@geze.com www.geze.ee Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua Scandinavia – Finland GEZE Scandinavia AB Filial Finland E-Mail: finland@geze.com www.geze.fi United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae Scandinavia – Latvia GEZE Scandinavia AB Latvijas filiāle E-Mail: latvia@geze.com www.geze.lv United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Lithuania GEZE Scandinavia AB Filial Lietu. E-Mail: lithuania@geze.com www.geze.lt GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 info@geze.com ∙ www.geze.com

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Installation instructions

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Installation instructions

Slimdrive SL NT Product family 192351 2025-12_03 EN Installation and service instructions  Slimdrive SL NT Product family Contents Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 … General safety notes … Intended use … Safety notes … Safety-conscious working … Environmentally conscious working … Safety notes related to transportation and storage … Qualification … 2 About this document … Overview … 3 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … 4 Installation … Preparations to be made on-site … Preparing the track … Mounting the track … Mounting the floor guide … 10 Installing the moving leaf … 12 Installing the drive components … 18 Connecting earthing … 23 … Production test and commissioning … 24 … Connecting the drive … 24 Mounting the cover … 25 Mounting the safety devices … 28 Installing operating elements/switches/push buttons … 29 Commissioning the door system … 29 Dismantling … 29 … Service and maintenance … 30 … Mechanical service … 30 Maintenance … 30 … Troubleshooting … 32 … Mechanical faults … 32 Replacing roller carriage … 32 Replace brushes on the roller carriage … 33 Electrical faults … 33 … Drive nameplate … 34 … Inspection of the installed door system … 35 … Protective measures to prevent and protect from hazardous areas … 35 Installation checklist Slimdrive SL NT … 35 Slimdrive SL NT Product family  Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. X Always read and follow these warnings. X Follow all measures labelled with the warning symbol and warning word. Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. Further symbols and illustrations Important information and technical instructions are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” X Symbol for an action: This means you must do something. X If there are several actions to be taken, keep to the given order. Revisions and validity Version 03: valid for Slimdrive SL NT product family from model year 2026. Product liability In accordance with the manufacturer’s liability for its products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from its statutory liability. Reference documents Type Wiring diagram Additional wiring diagram User manual Faults and corrective measures Cable plan Safety analysis Pre-installation instructions Installation instructions Additional installation instructions Name Automatic sliding doors door control units DCU1-NT/DCU1-2M-NT Automatic sliding doors DCU1-2M-NT, door controller DCU1-2M-NT for automatic sliding doors on rescue routes, FR-variants DUO, LL, RWS Automatic sliding door systems DCU1-NT/DCU1-2M-NT electronic drive for automatic sliding doors Automatic sliding door systems Automatic sliding doors Slimdrive SL NT product family Slimdrive SL NT girder section and fixed panel Slimdrive SL NT GGS These documents are subject to change. Use only the most recent version. … General safety notes … General safety notes … Intended use Slimdrive SL NT Product family The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area. The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: à for industrial use à for area of application which do not serve pedestrian traffic (such as garage doors) à on mobile objects such as ships The sliding door system may only be used: à in the modes of operation provided for by GEZE à with the components approved / released by GEZE à with the software delivered by GEZE à in the installation variants / types of installation documented by GEZE à within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered improper and will lead to the cancellation of all liability and warranty claims against GEZE. … Safety notes à Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. à Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. à The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. à Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system à The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. à GEZE does not accept any warranty for combinations with third-party products. à Only original GEZE parts may be used for repair and maintenance work. à Connection to the mains voltage must be carried out by a qualified electrician or a qualified electrician for specified tasks. Perform the mains connection and protective conductor test in accordance with VDE 0100 Part 600. à Use an on-site circuit breaker as the mains-side disconnecting device, the rated value of which is matched to the type, cross-section, installation methods and ambient conditions of the on-site mains supply line. The circuit breaker must have a minimum rating of … A and a maximum rating of 16 A. à Protect the display programme switch against unauthorised access. à In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. à Observe the latest versions of guidelines, standards and country-specific regulations, in particular: à DIN 18650: “Powered pedestrian doors” à VDE 0100, Part 600: “Installation of low-voltage systems” à EN 16005 : “Power operated pedestrian doorsets; safety in use; Requirements and test methods” à DIN EN 60335-1 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements” à EN 60335-2-103 : “Household and similar electrical appliances - Safety, Particular requirements for drives for gates, doors and windows” à Relevant regulations must be used for the selection of suitable fasteners e.g. the guidelines for planning and executing the installation of windows and front doors for new buildings and refurbishment issued by RAL Gütergemeinschaft Fenster und Haustüren e.V. (RAL Quality Institute for Windows and Doors). à Do not loosen screwed, electric earthing connections. Install/fit the product in such a way that it can be easily accessed for any repairs and/or maintenance with relatively little effort and that any removal costs are not disproportionate to the value of the product. … Slimdrive SL NT Product family … Safety-conscious working à à à à à à à à à à à à à à à à à à … General safety notes Secure workplace against unauthorised entry. Watch the swivelling range of long system parts. Never carry out work with a high safety risk (e.g. installing the drive, drive cover or door leaf) while alone. Secure the cover/drive panels against falling. Secure non-fixed components to prevent them falling. Only use the cables specified in the wiring schematic. Connect the shields according to the wiring diagram. Secure loose internal drive cables with cable ties. Before working on the electrical system: à Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. à Disconnect the control unit from the 24 V rechargeable battery. Note that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. Always use insulated wire end ferrules for wire cores. Make sure of sufficient lighting. Use safety glass. Attach safety stickers to glass leaves. Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots! Danger of injury due to glass breakage! Always only use safety glass. Danger of injury due to sharp edges on the drive and door leaf. Danger of injury during installation through freely moving parts! Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and rechargeable batteries with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety notes related to transportation and storage à The door system and its parts are not built for hard impact or for falling from a height. X Do not throw, do not drop. à Storage temperatures below –30°C and above +60°C may cause damage to the device. à Protect against humidity. à Use special glass transport devices (e.g. A-frames) for transporting glass. à Separate several panes on a frame or during storage using intermediate layers (e.g. cork pads, paper or plastic cords). à Always store glass in a vertical position on level and load-bearing ground. Use suitable material as a support (e.g. wooden slats). à In the case of insulating glass, make sure that it is placed flush across the entire element thickness on at least … supports. à During storage and support, safety devices must not cause any damage to the glass or edge seal of ISO glass and must be attached flat on the glass pane surface. à Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas … Qualification Observe country-specific regulations! Applicable in Germany: Companies which carry out the pre-mounting of sliding door drives for escape routes must be approved as an extended production facility by the testing institute which issued the type approval certificate. … About this document Slimdrive SL NT Product family … About this document … Overview These instructions describe the installation of the automatic sliding door drives of the Slimdrive SL NT product family. The installation of the fixed panels and the girder section is described in the installation instructions “Girder section with fixed panel”. The following drawings illustrate installation with ISO profile systems. The following profiles are also possible in combination with the Slimdrive SL NT: à IGG à GGS Front view (drive side)    View from above (Slimdrive SL NT with ISO profiles) … 2 … 4 View from the side (Slimdrive SL NT with ISO profiles on post-rail construction) … 2 … 1 … 3 … 5 … Sliding door system drive Moving leaf Safety leaf Protective leaf Floor guide … Slimdrive SL NT Product family … Overview … Diagrams Overview Number Type Name 70511-0-001 Drive drawing GEZE Slimdrive SL NT, drives 70511-ep01 Installation plan Slimdrive SL NT /-FR, ISO-glass fitting 70511-ep03 Installation plan Slimdrive SL NT /-FR, ISO-glass fitting 70511-ep05 Installation plan Slimdrive SL NT/-FR , IGG-door fitting 70511-ep06 Installation plan Slimdrive SL NT /-FR with GGS 70511-ep07 Installation plan Slimdrive SL NT with protective leaf 70511-ep08 Installation plan Slimdrive SL NT/-FR, wooden leaf 70511-ep13 Installation plan Slimdrive SL NT /-FR, ISO-glass fitting + hook lock 70511-ep16 Installation plan Slimdrive SL NT & Lock A, 2-leaf 70511-ep17 Installation plan Slimdrive SL NT & Lock A, 1-leaf 70511-ep18 Installation plan Slimdrive SL NT /-FR, Lock M, 2-leaf 70511-ep19 Installation plan SL NT /-FR, Lock M, 1-leaf 70511-ep21 Installation plan Slimdrive SL NT /-FR, ISO-glass fitting, Lock M 70504-ep03 Installation plan Floor lock for ISO 70484-ep04 Installation plan Safety leaf for sliding door systems 70511-2-0209 Component drawing Track, bespoke, SL NT 70511-2-0231 Component drawing Track, drilled, SL NT 70511-2-0281 Component drawing Track, bespoke, SL NT 2-leaf, GGS with fixed panels 70511-2-0282 Component drawing Track, bespoke, SL NT 1-leaf, left hand slide to open, GGS with fixed panel 70511-2-0283 Component drawing Track, bespoke, SL NT 1-leaf, right hand slide to open, GGS with fixed panel 70511-2-0228 Component drawing Connecting profile roller carriage 70511-2-0200 Component drawing Cover, bespoke, SL NT 70511-1-0107 Component drawing Module mount right, DCU1-NT, SL NT 70511-1-0108 Component drawing Module mount right, SL NT -FR 2M / -FR DUO 70511-1-0109 Component drawing Module mount right, SL NT -FR LL/ -FR RWS 70511-1-0106 Component drawing Module mount left SL NT and locking mechanism 70511-1-0117 Component drawing Module mount left, SL NT 70715-1-0159 Assembly group drawing Continuous floor guide 70715-9-9854 Installation drawing ISO leaf Slimdrive SL NT 70715-9-9864 Installation drawing ISO leaf, rubber secondary closing edge, Lock M, Slimdrive SL NT 70715-9-9863 Installation drawing ISO leaf, rubber secondary closing edge, Lock A, Slimdrive SL NT The diagrams are subject to change without notice. Use only the most recent version. … Overview … Slimdrive SL NT Product family Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm Ring spanner … mm Screwdriver set Slotted up to … mm, cross-slot PH2 and PZ2 Torx key Tx 20 (bit insert length at least 110 mm) Side-cutting pliers Crimping pliers for cables Wire stripper Plastic bottle as tip safeguard Display programme switch/service terminal ST220/myGEZE Connects … Torques The torques are given at the respective installation step. … Components and assembly groups See the ep-drawing for the required installation situation and drive drawings. … Slimdrive SL NT Product family … Installation Installation Secure workplace against unauthorised entry. Always work with a second person. X Use a stepladder or stepstool. X Keep inside area of track clean. X X … Preparations to be made on-site X à à à à … Check the preparations made on-site by the customer to ensure proper installation: Type and load capacity of the façade construction or suspending frame Flatness of the installation surface Flatness of the finished floor level Cable plan requirements Preparing the track Pre-mounted systems are delivered with attached module mount. X Remove the module mounts to make it easier to fix the track to the wall. … Mounting the track X … .1 Protect the running surface from damage. Mounting the intermediate plates … X Clip the intermediate plates (1) onto the rear of the track. à Upper row of drill holes for wall installation à Lower row of drill holes for the clip of the intermediate plate Mounting can also be carried out conversely depending on the building structure (post design). Use the upper row of drill holes for fixing if possible. … Installation … .2 Slimdrive SL NT Product family Install the track View from the side X Determine the installation height of the track (2). Take unevenness of wall and floor into account. X Align the track horizontally. X Mark the fastening drill holes (1) (upper row of drill holes on the track). X Remove the track. X Drill the holes (1) for fixing. X Install the brush profile with brush (3). X Screw the track (2) in place. X Install the sealing profiles (4). X Press rubber seal into the draught sealing profiles. With 1-leaf Appendixes: X Install the wall strips (5).         View from above  …  Mounting the floor guide à The selection of floor guide depends on the on-site conditions. One of the following floor guide options must be used. à For further information see the respective installation drawing, Chapter … . … .1 Fitting angled floor guide for floor mounting (Option) Angled floor guide with moving leaf left hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (1) and (2). Angled floor guide with moving leaf right hand slide to open X Screw the angled floor guide (6) in place using … suitable countersunk screws (3) and (2). … 2 … 4 … 6 10 Countersunk screw for moving leaf left hand slide to open Countersunk screw Countersunk screw for moving leaf right hand slide to open outside inside Angled floor guide       Slimdrive SL NT Product family … .2 Installation Adjustable angled floor guide for wall mounting (Option) Screw the fixing bracket (2) to the fixed panel (1) using two screws (5) (torque … Nm). X Align the moving leaf (6) and thus the adjusting angle (4) and tighten the screw (3) (torque … Nm). X If there is no fixed panel available, mount the floor guide on the wall using suitable attachment material. X … 2 … 6 … .3 … Continuous floor guide (Option) à See the component drawing “Continuous floor guide” on how to install the continuous floor guide. à For further information see the respective installation diagrams, Chapter … . 11 Installation Slimdrive SL NT Product family … Installing the moving leaf … .1 Fit the connecting arm WARNING! Danger of injury due to glass breakage! X Always install the moving leaves together with another person. WARNING! Danger of crushing! The moving leaves are still unsecured and move easily. X Ensure that the moving leaves are not moved accidentally or by unauthorised persons! 1-leaf X Slide the clamping plate (1) into the connecting arm (only for 1-leaf doors). X … Slide the roller carriage (2, 4) into the connecting profile (3). … 3 … X Secure both roller carriages (2, 4) with … setscrews (5) each (torque … Nm). Double leaf X Secure the roller carriage (towards the secondary closing edge) with setscrews (5) (torque … Nm). X Fasten the second roller carriage (towards the main closing edge) with the two screws for the driver (torque … Nm). X 12 The angled part (7) of the connecting arm must be facing the main closing edge. … 5 … 5 … 6 … 7 Slimdrive SL NT Product family … .2 Installation Inserting roller carriage into the track X Insert roller carriage (2) into the track (1) as shown below.       X Insert the moving leaf mounting aid (3) as shown below to secure the roller carriage in the track.     13 Installation X Slimdrive SL NT Product family Slide the track-supporting rollers (4) upwards and tighten slightly using screws (5).     … .3 Install the supporting brackets on the moving leaf The supporting brackets are installed during glazing of the moving leaves. In case of subsequent installation of the supporting brackets, the frames of the moving leaves must be dismantled (see installation instructions for moving leaves). à See installation drawing for the moving leaf for the position of the supporting brackets (1).  … .4   Fitting the moving leaves WARNING! Danger of injury caused by moving leaf falling over The moving leaves are very heavy. X At least … people should work together to set up the moving leaves. Use … suspension bolts (1) to screw the moving leaf to the roller carriage, do not tighten these yet. X Remove the moving leaf mounting aid. X  14  Slimdrive SL NT Product family … .5 Installation Adjusting the moving leaves WARNING! Danger of injury caused by crushing! The moving leaves are still unsecured and move easily. X Make sure that the moving leaves are not moved accidentally or by unauthorised persons. X Observe the applicable standards and guidelines on crushing, shearing and drawing-in spots. Adjust the parallel position and height of the moving leaves … 3 … 1 … Use the suspension bolts (1) to align the door moving leaves flush. Ensure the same level and parallel closing edges when doing so. X Loosen the fixing screw for the height adjustment (2) and use the adjustment screw (3) to adjust the moving leaf height. Double leaf: Adjust the height of both moving leaves. X Tighten the screws (2) (torque 20 Nm). X Tighten the screws (1) (torque 10 Nm). X Tighten the screw (3) (torque … Nm). X Note the shearing and pinching spots in accordance with DIN 18650 and DIN EN 16005, see safety analysis and diagrams in Chapter … . X Make the individual moving leaf move smoothly. X 15 Installation Slimdrive SL NT Product family  Adjusting the counter-roller The counter-roller (4) must have an upper clearance of … mm to the track (corresponds approximately to the thickness of … sheets of copy paper).  Loosen the screw (5) on the rear of the counter-roller. Move the counter-roller until a clearance of approx. … mm is set. X Tighten the screw (5) again (torque 10 Nm). X X    16 Slimdrive SL NT Product family … .6 Installation Mounting the short driver à Drivers must not touch any obstacle over the entire travel path. à See the drive drawing for the precise position of the driver. 1-leaf:    Mount the short driver (2) to the clamping plate (3) using … screws (1). Position the clamping plate (3) and short driver (2) on the connecting arm (see drive drawing for position). X Tighten the screws (1) (torque … Nm). 2-leaf: X X … 2 X … .7 Use … screws to screw the short driver (1) through the outer oblong holes to the left roller carriage (2) on the right moving leaf (torque … Nm). Install the long driver (2-leaf)   Use … pre-mounted screws to screw the long driver (1) through the outer oblong holes to the right roller carriage (2) on the left moving leaf (torque … Nm). X Position the moving leaf in the closed position. X 17 Installation Slimdrive SL NT Product family … Installing the drive components … .1 Mounting the module mounts on the left and right WARNING! Unsecured components may fall when under load. X When mounting the module mount, ensure that its entire length is suspended in the track. … 3 … X X X … .2 Position the right module mount (3) in such a way that driver does not collide with the motor gear unit. Position the left module mount (2) in such a way that driver does not collide with the locking mechanism or the deflection pulley. See drive diagram for positions. Install the pre-mounted module mount left (1) and right (3) to the track (2) using … screws each (torque … Nm). Fitting the toothed belt Thread the toothed belt on the motor pulley and deflection pulley, shorten if necessary. X Insert tooth belt ends (1) into the toothed belt locking (2) (3 teeth per side). X … 1 … 18 Slimdrive SL NT Product family … .3 Installation Fitting the toothed belt to the driver 1-leaf Double leaf     X … .4 Screw the toothed belt locking (1) to the short driver (2). Do not tighten the screws yet. Tensioning the toothed belt X The toothed belt must be pre-tensioned with 300 N ±35 N (see drive drawing). Undo … screws (2). Slide the motor gear unit (3) to the right by hand. X Undo the screw (1) and move the sliding block in such a way that a slot-head screwdriver can be pushed between the sliding block and the motor gear unit. X Tighten the screw (1) (torque 10 Nm). X Push the slot-head screwdriver into the gap and lever it until the tooth belt is pre-tensioned. X Tighten … screws (2) (torque 15 Nm). X X … 2 … 19 Installation … .5 Slimdrive SL NT Product family Setting the closing position Setting the closing position With 2-leaf systems: X Slide the moving leaf to the closed position. X Fit second toothed belt coupler on the long driver, do not tighten the screws (2) yet. X Use the oblong holes (1) to finely adjust the position in the direction of displacement. X Tighten the screws (2) on both toothed belt couplers when the exact closing position has been set (torque … Nm). … .6 Setting the stop buffer Undo the setscrews (1) on the stop buffer (2). Slide the moving leaf to the open position. X Slide the stop buffer on the roller carriages. X Tighten the setscrews (1) using the Allen key (torque … Nm). X X  20  Slimdrive SL NT Product family … .7 Installation Position the toothed belt locking mechanism (Option) Close the moving leaves. Loosen the screws (1) at the toothed belt locking mechanism (Option). X Align the locking device. X X   Following installation, the locking pin (2) must be positioned in the hole in the cover in such a way that the locking mechanism can be locked and unlocked. If necessary enlarge the drill hole. Tighten screws (1). X Adjust the locking guide (4) so that the toothed belt neither touches nor has too much clearance. To do this, loosen … screws (3), move the locking guide (4) and re-tighten the screws (3) (torque … Nm). X X    The driver must not come into contact with the toothed belt locking mechanism (Option) during operation. X After the toothed belt has been installed, check (click) the switching points of the indicator switches of the toothed belt locking mechanism (Option). Adjust by bending the actuator levers, if necessary. 21 Installation … .8 Slimdrive SL NT Product family Installing cable guides Cables can be cut! X Lay cables in such a way that there are no cables near the moving parts.     X … .9 Fix the cable guide (2) to the module mount (1) or track (3). Cable guide spacing approx. 200 mm. Connecting transformer and control unit Note earthing connection! Do not mix up cores! X Connect transformer cable (2) to the cable (1) on the transformer.  22  Slimdrive SL NT Product family Installation … .10 Connecting the toothed belt locking mechanism (Option) and control unit … 1 … X … Route the cable toothed belt locking mechanism (Option) (1) to the control unit (2) and plug it in. Connecting earthing X Connect the earthing cable (1) from the transformer to the device flat plug.  23 Production test and commissioning … Production test and commissioning … Connecting the drive Slimdrive SL NT Product family WARNING! Risk of fatal injury due to electric shock! X The electrical system (230 V) may only be connected and disconnected by a qualified electrician or a qualified electrician for specified tasks. X Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 600. X Strip insulation from the power supply circuit (4) max. 40 mm. … 3 10 mm … mm PE … 9 mm max. 30 mm Strip the mains cable (4). à Insulation stripping length 40 mm à Stripping length … mm à PE line lead 10 mm X Connect the drive to the 230 V mains network. X Switch the main switch (2) on at the transformer (3). X Insert the rechargeable battery connector (1) at the control unit. X … X 24 Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. Slimdrive SL NT Product family … Production test and commissioning Mounting the cover WARNING! Danger of injury! People can be injured when handling the cover. X Always make sure two people handle the drive cover. WARNING! Danger of injury from falling cover! X Make sure that the cover is attached along the entire length of the track. X Let go of the drive cover carefully and check whether it has been hooked in safely. X Unscrew the locking pin (1) from the tooth belt locking mechanism (Option).  … .1 Mount the cover suspension piece X Slide the cover suspension piece (1) into the upper or lower screw duct of the cover (2).   X Secure the cover suspension piece (1) on the right and left at a distance of approx. 50 mm from the end of the cover using … screws (tightening torque max. … Nm). m . 50 m approx 25 Production test and commissioning X Slimdrive SL NT Product family Push the cords (rubber cables) (3) onto the mounted suspension pieces (1) of the cover. … .2 Mounting the side panel suspension piece X Screw the side plate mounting bracket (2) with the pan head screw (3) into the side plates (1) on the left and right (tightening torque … Nm).  … .3 Fitting the cover earthing X 26  Before installing the cover earthing, check whether the cover suspension piece (1) has been fitted.  Slimdrive SL NT Product family X Production test and commissioning Knock the locating pin for the cover earthing (2) on the side of the earthing approx. 30 mm into the upper screw duct. … 2 approx. 30 mm … .4 Hook the cover catch rope in place    X X  Hook the cover catch rope (2) on the cover suspension piece (3) in the cover (4). Hook the cover catch rope (2) on the suspension piece (1) of the side panels. 27 Production test and commissioning … .5 Slimdrive SL NT Product family Connecting cover earthing X Connect the earthing cable (2) of the cover using the plug-in connection of the device flat plug (1).   Depending on the length of the drive, a 2nd device flat plug must be fitted for hood earthing, in order to bridge the gap between the transformer earthing and the cover earthing. … .6 Sliding the drive cover in place      X Slide the cover (1) onto the side panels (3) until it latches in and ensure that it is also seated correctly in the area of the module mounts and cable guides. X Check the correct position of the cover catch ropes (2) and the earthing wire. There must not be any contact with moving parts. X Turn the locking pin (4) into the tooth belt locking mechanism (Option). Following installation the locking pin (4) must be positioned in the hole of the cover in such a way that the locking mechanism can be locked and unlocked. X … If necessary, enlarge the drill hole (5) in the cover. Mounting the safety devices For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. Install safety and activation equipment. Route cables properly in cable ducts. For electrical installation, see wiring diagram. X X 28 Slimdrive SL NT Product family … Production test and commissioning Installing operating elements/switches/push buttons For electrical installation, see wiring diagram. X … Install the operating elements in such a way that users cannot stand in hazardous areas. Commissioning the door system For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram. … .1 Creating a log book X X … Carry out a safety analysis. Record installed options in the safety analysis for the operator. Dismantling WARNING! Risk of fatal injury due to electric shock! X The electrical system (230 V) may only be disconnected by a qualified electrician or a qualified electrician for specified tasks. WARNING! Danger of injury! People can be injured when handling the cover. X If the cover is more than … m long, always work in pairs when handling the cover. CAUTION! Danger of injury due to impact and crushing! X Secure the moving leaves against unintentional movement. X Disconnect the rechargeable battery. Dismantling is done in the reverse order of installation. 29 Service and maintenance … Service and maintenance … Mechanical service … .1 Checking tooth belt tension X X … .2 Slimdrive SL NT Product family The toothed belt must not lift up from the motor gear or skip when braking and accelerating. If the tooth belt lifts or skips, set the tooth belt tension to 300 N ± 35 N. Tensioning the toothed belt See chapter … .4. … Maintenance CAUTION! Danger of injury due to impact and crushing! X Secure door leaves against accidental movement. X Disconnect rechargeable battery. X Disconnect mains voltage. à Only genuine spare parts may be used. à To ensure the functional ability, the wear parts of the sliding door system must be checked at every maintenance and replaced if necessary. à The prescribed maintenance work on the sliding door system must be done by an expert: à at least once a year or à when the service indicator on the programme switch lights up (see wiring diagram). à Depending on the configuration, not all the wear parts listed are present. X Provide test documents and keep them up-to-date. The following table shows the recommended replacement intervals for spare and wear parts. The information is based on the manufacturer's recommendations under normal conditions; depending on the operating environment and application, shorter intervals may be necessary. Wear parts present Rechargeable battery Roller carriage/track and track-supporting rollers Cleaning and sealing brushes in the door system Sealing rubbers Toothed belt Floor guide Deflection pulleys Rubber cable Deflector for rubber cable Cleaning brush at the roller carriage End buffer Wire rope telescopic door Locking device Spare part Motor gear unit Cover fixing Manufacturer's recommended replacement interval … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles or … years … million cycles … million cycles or … years 200,000 cycles or … year 200,000 cycles or … year … year … million cycles or … years In case of wear or damage In case of wear or damage Manufacturer's recommended replacement interval … million cycles or … years In the event of damage After completing the maintenance work, always execute the learning function for the door. 30 Slimdrive SL NT Product family Service and maintenance Maintenance work Testing facility Action Comments Track Check for cracks X Replace the track Check for cleanliness X Clean the track Roller carriage Check the abrasion of the track rollers X Remove the abrasion Floor guide area Check for jarring-free function X Clean floor guide area Floor guide area (brushes) Check for soiling and hardness X Clean or replace Moving leaf Check for smooth movement X See chapter … .1 Toothed belt Check for wear & tear and damage X If necessary, replace the tooth belt(see Chapter … ) Check tension X If necessary, tighten the tooth belt (see Chapter … .1) Check tooth belt locking mechanism (Option) for damage X Re-position the tooth belt locking mechanism (Option) if necessary (see Chapter … .3) Toothed belt locking mechanism (Option) Check function X Re-position the tooth belt locking mechanism (Option) (see Chapter … .3) Screws Check for tight fit X Tighten the screws if (refer to drive drawing for torques) Assembly groups and peripherals Check for correct function X Replace assembly group Cables Check for damage and correct fastening X Fasten or replace cables 31 Troubleshooting … Slimdrive SL NT Product family Troubleshooting DANGER! Risk of fatal injury due to electric shock! X The electrical system (230 V/115 V) may only be connected and disconnected by a qualified electrician or a qualified electrician for specified tasks. X Carry out mains connection and protective earth conductor test in accordance with VDE 0100 Part 600. CAUTION! Danger of injury with opened drive! Hair, clothing, cables, etc. can be drawn in by rotating parts. X Watch out for rotating parts during work on the opened drive. CAUTION! Danger of injury due to impact and crushing! X Secure door leaves against accidental movement. X Disconnect rechargeable battery. … .1 Mechanical faults Cause Remedy Track bent X X Replace the track Check the installation surface Moving leaf stiff X Check the moving leaf (see Chapter … .1) Roller carriage jammed or defective, high abrasion on the track rollers X Replace the track roller (see Chapter … ), clean the track Toothed belt damaged X Replace the toothed belt Check moving leaf Disconnect the moving leaf from the tooth belt using the toothed belt locking. Move the moving leaf and check for ease of movement. If moving leaves move easily: X Check the motor gear unit and deflection pulley and replace if necessary. X X … Replacing roller carriage … 2 … 2 Loosen the driver from the toothed belt locking. Separate the driver from the roller carriage. X Use the moving leaf installation aid (1) to secure the roller carriage against tilting. X Loosen the suspension bolts (2) on the roller carriage. X Take the moving leaf out. X Undo the hexagon screw (3) on the counter-roller. X Remove the moving leaf installation aid (1) and replace the track roller or roller carriage. X Reinstall the roller carriage in the reverse order. Torque for suspension bolts (2): 10 Nm. X X 32 Slimdrive SL NT Product family … Troubleshooting Replace brushes on the roller carriage If necessary, remove the roller carriage (see Chapter … ). X Pull brushes (2) out of roller carriage. X Clean the rollers (1) of the roller carriage and insert new brush (2). X Reinstall roller carriage in reverse order. X … Electrical faults X … .1 … For read-out instructions and a list of fault messages, see wiring diagram. Replacing fuse in transformer DANGER! Risk of fatal injury due to electric shock! If the main switch on the transformer is activated, the fuse is still energised since it is upstream of the main switch. The mains voltage 230/115 V must be disconnected from the mains upstream of the fuse. X Disconnect the door system from the 230/115 V mains supply on site before removing the PCB cover (1) and secure against being switched back on again. X You will find the fuse value on the wiring diagram. … Insert a suitable screwdriver into the opening of the PCB cover (1) above the switch. Carefully press the end wall of the PCB cover upward with the tip of the screwdriver. This releases the snap catch. X Remove the PCB cover (1). X Pull the fuse holder forwards and off and replace the defective fuse. X Attach the fuse holder. X X X Do not trap the cable when setting the cover in place. X Set the PCB cover (1) in place and clip on. 33 Drive nameplate … Slimdrive SL NT Product family Drive nameplate Only relevant in Germany and in the scope of validity of DIN 18650-1:2010-06. X Supplement classification code on the nameplate. … 2 Slimdrive SL NT GEZE GmbH Reinhold-Vöster-Str. 21-29 DE-71229 Leonberg … 4 Sliding door drive Input 230 V Output 24 V 000000000000 DIN18650-1:2010-06 … 50 Hz … A 1A 2|3|2|0|___|0|____|2 50 °C -15 °C Dry areas only IP20 … Safety devices on the drive (fifth character) A distinction is made between three classes in terms of safety requirements: 1: Power limitation; 2: Connection to external safety systems approved by the drive manufacturer; 3. Low-energy mode. Note: You may select multiple classes. … 07/2021 … Safety at automatic door system – version/installation (seventh character) A distinction is made between five classes of safety devices on door leaves: 0: No safety devices; 1: With sufficiently dimensioned safety distances 2: With protection against crushing, shearing and drawing-in of fingers; 3: With built-in turning fitting unit; 4: With sensor-controlled protective devices. Note: You may select multiple classes. … 2 … 4 … 6 … 8 34 Product name Serial number Electr. data Machine category Ambient temperature Only relevant in Germany and within the scope of validity of DIN 18650-1:2010-06: Classification code IP rating Date of manufacture Slimdrive SL NT Product family Inspection of the installed door system … Inspection of the installed door system … Protective measures to prevent and protect from hazardous areas Check protective earth connection to all metal parts that can be touched. Perform a safety analysis (risk analysis). X Check the function of safety sensors and movement detectors. X X … Installation checklist Slimdrive SL NT No. Test in On page … 2 … 4 … 6 … 8 … 10 11 12 13 14 14 15 16 17 18 19 20 21 All cables laid correctly for the installation of the Slimdrive SL NT? Track mounted? Angled floor guide/continuous floor guide installed? Moving leaf installed? Drive components installed? Tooth belt mounted? Closing position with 2-leaf Door system adjusted? Left and right module mounts connected to the power supply? Toothed belt locking mechanism (Option) and control unit connected? Safety devices mounted? Switches/push buttons installed and correctly connected? Programme switch installed? Transformer earthing installed? Earthing connections established? 230/115 V connection established? Cover earthing connected? Cover catch mounted? Safety analysis carried out? Deviations of the door system checked in accordance with safety analysis? Are all components mounted in accordance with the following instructions: à Pre-mounting instructions Slimdrive SL NT à installation instructions Slimdrive SL NT – girder section and fixed panel à Installation instructions protective leaf for sliding door drives à Installation instructions safety leaf Drive identification plate supplemented? Notes: à Only relevant for Germany and in the scope of validity of DIN 18650. à The identification plate may only be attached to the drive when installation has been checked for correct implementation using the checklist in accordance with GEZE specifications. – … .1 … .2 … .5 … .10 … .5 … .5 … – – – – – – … 10 12 18 18 20 24 23 28 29 29 23 28 24 28 25 – – – – – – – … – – 34 22 23 24 Completed 35 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl Italy GEZE Italia S.r.l. Unipersonale E-Mail: italia.it@geze.com www.geze.it Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Türkiye GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Scandinavia – Estonia GEZE Scandinavia AB eesti filial E-Mail: estonia@geze.com www.geze.ee Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua Scandinavia – Finland GEZE Scandinavia AB Filial Finland E-Mail: finland@geze.com www.geze.fi United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae Scandinavia – Latvia GEZE Scandinavia AB Latvijas filiāle E-Mail: latvia@geze.com www.geze.lv United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Lithuania GEZE Scandinavia AB Filial Lietu. E-Mail: lithuania@geze.com www.geze.lt GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 info@geze.com ∙ www.geze.com

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Installation instructions

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